Conmed corporation received one (1) "unopened" package containing the 1/4" x 6' suction tubing for evaluation.Visual examination by the packaging lab engineer on 27-feb-2017 revealed there was an open pouch with no adhesive transfer.The device was in the seal area, close enough to affect the ability of the machine to create a seal.The open seal resulted in a breach of sterility.This lot was manufactured on 29-sep-2015.A review of the manufacturing documents from the dhr/lhr has verified the devices were produced according to current and approved procedures and material specifications.Non-conformances regarding the product's identity, quality, safety, effectiveness or performance were not identified during manufacture.Of the lot containing (b)(4) units, there are no similar complaints received.A two (2) year review of product history for this device family showed a total of thirty (30) complaints involving 74 devices (68 devices with confirmations or pending evaluation) regarding insufficient heat seals.(b)(4).The reported packaging anomalies were obvious to the distributor and therefore prompted the return of the device for evaluation and replacement.To date, there have been no serious injuries or death related to this reported problem.Nonetheless, to prevent future recurrences, an investigation, has been opened to address this issue.As with all medical devices, examination of packaging occurs multiple times prior to use (shipping/receiving, distribution, storage and prior to use).In addition, good clinical practice would include examination and verification of the product and its original packaging to ensure both are intact.If the product and its packaging have been opened/damaged or altered, do not use the product and contact the manufacturer immediately.
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The distributor in (b)(4) reported that during receiving and inspection of incoming products, one (1) package containing one (1) each 1/4" x 6' suction tubing was discovered with "insufficient heat seal." in this instance, there was no patient involvement with this reported problem, as the packaging anomaly was discovered during inspection at the distributor facility prior to distribution to an end-user.
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