Both cyto brush devices were returned to conmed for evaluation visual inspection confirmed the reported issue of the distal tip detaching on both returned devices.The complaint devices were evaluated further.With the brush fully extended into the sheath, the distance from the distal end of the clear plastic sheath to the tip of the brush measured within specification on both devices.The distal end of the sheath on both devices appeared to have a clean cut.Only one (1) detached piece of sheath was returned.One end was clean cut and the other end was jagged.The detached piece was generally deformed, which likely occurred during retrieval.Since only one detached piece of the sheath was returned, only one report of tip detachment was confirmed.The potential cause of this complaint is the trimmed piece of sheath was not removed during assembly.A review of the manufacturing documents has verified the devices were produced according to current and approved procedures and material specifications.Non-conformances regarding the product's identity, quality, safety, effectiveness or performance were not identified during manufacture.There have been a total of 2 reports related to this failure mode for this device and lot combination per a two year review of complaint history.This device will continue to be monitored through returns and the complaint system.
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The tip of the cyto brush sheath fell off while harvesting cells during a bronchial cell diagnostic biopsy.Additional information collected, the surgeon was able to retrieve the sheath tip quickly with no surgical delay.When a sterile package was opened on a second cyto brush, the distal tip of the sheath was found to be detached.This device was not used.A third cyto brush was used to complete the procedure.There was no patient injury as a result of this event.This is event is being reported as a malfunction with potential for injury.
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