The device history records were reviewed and the manufacturing criteria were met prior to the release of this lot.Unopened samples of product were returned for analysis.During the visual inspection of unopened samples, no defects were found on the package.The samples were opened and the swage and attachment area of the needles were as expected.The sutures were dispensed without problems and examined along of the strand and no defects were observed.The samples were tested for needle pull and met the finished goods requirements.Per the conditions of the unopened samples received, no attachment defects were found and the tested samples met the finished goods requirements.The actual device was returned for evaluation.The barrel hole was examined and remnant suture was noted.The suture end is severely cut (damaged), resulting in a clip off defect.In the inspection of the needle/suture combination, the swage and attachment area were as expected.According to the sample conditions it was suggest a clip off defect, this defect is caused by excessive pressure on the suture during swaging of the needle and consequently breaking.
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