While preparing a new penumbra coil 400 (pc400) on the back table for a coil embolization procedure, the physician noticed that the pc400 was already detached upon removal from its packaging hoop.Additionally, the pc400 pusher assembly became kinked upon retracting the coil back into its packaging hoop.The pc400 became detached and the pusher assembly became damaged prior to use.Therefore, the pc400 was not used in the procedure and the procedure was completed using a new pc400.
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Results: the penumbra coil 400 (pc400) pusher assembly was fractured approximately 30.0 cm from the proximal end.The embolization coil was detached.The pusher assembly and introducer sheath were damaged along their length.The pc400 was detached and therefore, could not be functionally tested.Conclusions: evaluation of the returned pc400 revealed that the pusher assembly was fractured and the embolization coil was detached.If the pusher is removed from the packaging hoop at extreme angles, the pusher assembly may become kinked.If the pusher is further manipulated, it may fracture, which would allow the pull wire to retract from the distal detachment tip (ddt) and effectively detaching the embolization coil.Further evaluation revealed damage along the length of the pusher assembly and introducer sheath.These damages were likely incidental and likely occurred during packaging for return to penumbra.Penumbra coils are inspected during in-process inspection and during quality inspection after manufacturing.The manufacturing records for this lot were reviewed and did not reveal any outstanding discrepancies, design, or quality concerns.
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