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U.S. Department of Health and Human Services

MAUDE Adverse Event Report: STRYKER GMBH DRILL BIT AXSOS 3 TI NON-LOCKING, SHORT, Ø3.2 X 216MM; PLATE, FIXATION, BONE

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STRYKER GMBH DRILL BIT AXSOS 3 TI NON-LOCKING, SHORT, Ø3.2 X 216MM; PLATE, FIXATION, BONE Back to Search Results
Catalog Number 705032
Device Problems Break (1069); Sticking (1597)
Patient Problem No Known Impact Or Consequence To Patient (2692)
Event Date 03/22/2018
Event Type  malfunction  
Manufacturer Narrative
Once the investigation has been completed, any additional information will be reported in a supplemental report.
 
Event Description
Surgeon placed the fraction shaft to correct place and put a plate on it.Surgeon wanted to put one cortical screw to support the fracture.He put the drill guide on the plate hole and started drilling.The drill bit immediately got stucked to drilling guide.Surgeon tried to remove the drill bit from the guide and it broke inside the guide.Nurse had tested the drill bit and the guide before the beginning of surgery and they were ok.Drilling guide was used the first time in this operation - brand new item.
 
Event Description
Surgeon placed the fraction shaft to correct place and put a plate on it.Surgeon wanted to put one cortical screw to support the fracture.He put the drill guide on the plate hole and started drilling.The drill bit immediately got stucked to drilling guide.Surgeon tried to remove the drill bit from the guide and it broke inside the guide.Nurse had tested the drill bit and the guide before the beginning of surgery and they were ok.Drilling guide was used the first time in this operation - brand new item.
 
Manufacturer Narrative
The reported event that drill bit axsos 3 ti non-locking, short, ø3.2 x 216mm was alleged of 'component/device stuck' could be confirmed.Based on investigation, the root cause was attributed to be user related.Most likely the bit, while being used/rotated, experienced excessive force, and by accident was bended.Because of this curve, it was difficult to be removed out of the guide.Furthermore, because the bit was stuck inside the drill guide for a long period of time, and because both devices are made out of the same material, forces started to co-exist inside the cannulation of the guide.These resulted in cold welding and corrosion.Based on the investigation, the root cause was attributed to a user related issue.Please keep in mind what the ifu clearly states: the users should ¿always treat the instrument carefully to avoid surface damage or alterations to the geometry.The design of the instrument must not be modified in any way.¿ furthermore, it is written to ¿only use an instrument for its intended purpose.Improper use of instruments might lead to loss in function or usage.¿ the drill bit is bended and consequently it cannot function properly.Also, it is clearly indicated in the ifu that ¿before every operation, to ensure that all devices to be used during the operation function correctly with each other, while during the operation, repeatedly check that the connections required for precise positioning between the implant and instruments, or between the instruments themselves, are secure¿.Furthermore, for cannulated instruments, the users should always ¿ensure that bone debris does not accumulate in the cannulation of the instrument.¿ the combination of the bended drill bit with some debris left in the cannulation of the guide, can definitely lead to a jammed situation.Therefore appropriate cleaning and inspection should be performed in order to avoid any of the mentioned situations.According to the cleaning and sterilization guide, ¿the instruments which are supplied in a non-sterile condition must be subjected to an appropriate cleaning and sterilization process before use.[¿] pay particular attention to cannulations and blind holes.[¿] generally un-magnified visual inspection under good light conditions is sufficient.[¿] particular attention should be paid to recessed features (holes, cannulations).Last but not least, ¿stryker trauma & extremities typically does not specify the maximum number of uses appropriate for re-usable medical devices.The useful life of these devices depends on many factors including the method and duration of each use, and the handling between uses.Careful inspection and functional test of the device before use is the best method of determining the end of serviceable life for the medical device.¿ however, ¿for multiple use drill bit and cannulated drill bits, it is recommended to use them as single patient devices.¿ a review of the device history for the reported lot did not indicate any abnormalities.No corrective actions are required at this time.A review of the labeling did not indicate any abnormalities.No indications of material, manufacturing or design related problems were found during the investigation.If any further information is provided, the investigation report will be updated.The device inspection revealed the following: the device inspection revealed that the drill bit was stuck in the cannulation of the drill guide and could not be removed.The drill presents multiple scratches along ist length, probably because of the attempts of the medical staff to get the drill out.Furthermore, the drill bit was a bit bent in the middle, just in the part where it goes out of the cannulation.For further investigation the two devices were separated in the lab.The drill bit is indeed bent in the middle and the surface that was inside the cannulation is deformed, with signs of discoloration, corrosion and welding.The edges of the helix appear used and deformed, and the tip of the drill is broken.The drill bit also shows a lot of circular scratches along the length that was stuck in the drill guide.Those scratches are the reason only the last three digits of the lot code can be read (64j), which is enough to identify the lot as 04964j since it is the only one for this reference ending with those digits.The drill guide, on the other hand, is in a good general state on the outer parts.After separating the two devices, some small debris can still be noticed on the cannulation, which can partially explain that the two parts got stuck together.A miscroscope inspection of the device showed traces of welding along the length of the cannulation.The drill's diameter was measured, and is equal to 3.15 mm.The drawing states that it should be between 3.1 and 3.2 mm.The diameter of the drill is thus within specifications.The inner diameter of the drill guide was not measured since the drill is stuck in it.A review of the device history for the reported lot did not indicate any abnormalities.No corrective actions are required at this time.A review of the labeling did not indicate any abnormalities.No indications of material, manufacturing or design related problems were found during the investigation.If any further information is provided, the investigation report will be updated.
 
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Brand Name
DRILL BIT AXSOS 3 TI NON-LOCKING, SHORT, Ø3.2 X 216MM
Type of Device
PLATE, FIXATION, BONE
Manufacturer (Section D)
STRYKER GMBH
bohnackerweg 1
postfach
selzach 2545
CH  2545
MDR Report Key7404442
MDR Text Key104864032
Report Number0008031020-2018-00278
Device Sequence Number1
Product Code HRS
Combination Product (y/n)N
PMA/PMN Number
K141121
Number of Events Reported1
Summary Report (Y/N)N
Report Source Manufacturer
Source Type health professional
Type of Report Initial,Followup
Report Date 06/20/2018
1 Device was Involved in the Event
1 Patient was Involved in the Event
Date FDA Received04/06/2018
Is this an Adverse Event Report? No
Is this a Product Problem Report? Yes
Device Operator Health Professional
Device Catalogue Number705032
Device Lot Number04964J
Was Device Available for Evaluation? Device Returned to Manufacturer
Date Returned to Manufacturer04/26/2018
Date Manufacturer Received05/24/2018
Is This a Reprocessed and Reused Single-Use Device? No
Patient Sequence Number1
Patient Outcome(s) Other;
Patient Age45 YR
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