Reportable based on device analysis completed on 04sep2018.It was reported that magnetic tracking was lost during ablation.A intellanav oi ablation catheter was selected for use.During ablation, it was noted that there was no magnetic sensor in the catheter and it did not create a map.The procedure was completed with another of the same device.No patient complications were reported.However, analysis of returned product revealed saline and body fluid ingress through a split seal at the butt bond.Visual inspection was performed for intellanav oi ablation catheter.Distal end is bent at the butt bond and at 35mm from the end of the distal tip.Butt bond is split open around the entire circumference of the tubing.Body fluid ingress through the split in the butt bond.Dried body fluid also found on the handle, main body tubing and distal end.Dried saline found on distal end and inside the irrigation ports.Two locations of bent center support at the distal end, steering wire slack at the hub and separation at the butt bond.Continuity checks revealed no electrical shorts, as checked manually using a multi-meter and breakout box.All electrodes, sensor and thermocouple resistances measured in spec and were typical.The tension control knob functioned properly on both lock and unlock positions.The steering knob will not rotate more than a few degrees in either direction and the distal end will not curve.X-ray inspection found two locations of bent center support at the distal end, steering wire slack at the hub and separation at the butt bond.The distal end was dissected between the butt bond and the distal tip.The entire distal end cavity was filled with dried body fluid.The steering knob moved more freely now and able to rotate completely in both directions.Both distal end curves were misshapen due to the bent center support.The sensor resistance measurements ranged between 120-200 ohms in right and left curve which were out of spec.
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