One catheter with attached monoject 1.5 cc limited volume syringe was returned for evaluation.A non-edwards contamination shield was located on the catheter body between 62.5 cm and 89 cm proximal from the catheter tip.Balloon inflated, but resistance was felt when air was injected into balloon lumen.The balloon remained inflated for more than 5 minutes without leakage.It took 10.5 seconds for balloon deflation without the syringe attached and it was out of specification.The specification for balloon deflation without a syringe attached is 4 seconds.A stylet wire was passed from the gate valve to around the catheter tip.The cut down found that an unknown material (less than 0.5 mm x 0.5mm) were observed near the inflation port.No visible damage or deterioration was found from balloon.All through lumens were patent without any leakage or occlusion.No other visible damage to the catheter body was found.The material was sent to chemistry for testing.Balloon inflation test was performed using returned syringe with 1.5 cc air.Visual examination was performed under microscope at 20x magnification and with the unaided eyes.A device history record review was completed and documented that device met all specifications upon distribution.Customer report of balloon issue was confirmed.A supplemental report will be sent with the chemistry investigation results.In this evaluation, it is reported that the balloon deflation time was out of specification.During patient use, balloon deflation difficulty may result in an occlusion of blood flow and can result in distal ischemia.It can result in the physician intentionally over-inflating the balloon to burst.In this event, there was no patient compromise as an inflation difficulty was noted with the balloon before use.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.
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