One catheter with attached monoject 0.8 cc limited volume syringe was returned for evaluation.The proximal injectate lumen was found to be completely occluded with an unknown clear material, located between 57 cm and 59 cm from the catheter tip.The distal lumen was also occluded with an unknown clear material from the catheter tip to the distal hub.The balloon inflated clear, concentric and remained inflated for 5 minutes without leakage.No visible damage to the balloon or returned syringe was observed.Both unknown materials were sent to chemistry for energy dispersive spectroscopy (eds) testing.Results from eds indicated the presence of the following elements from the material in the proximal injectate lumen: chloride, sodium, and aluminum results from eds indicated the presence of the following elements from the material in the distal lumen: iodine.Balloon inflation test was performed using returned syringe with 0.8 cc air by holding the balloon under water.Visual examinations were performed under microscope at 10x magnification and with the unaided eyes.A device history record review was completed and documented that device met all specifications upon distribution.None of the substances that were found occluding the pa distal lumen and proximal injectate lumen are used within the manufacturing process.Therefore; the nonconformance cannot be confirmed as a manufacturing defect.Invasive procedures involve some patient risks.Although serious complications are relatively uncommon, the physician is advised, before deciding to insert or use the catheter, to consider the potential benefits in relation to the possible complications.The techniques for insertion, methods of using the catheter to obtain patient data information, and the occurrence of complications is well described in the literature.The ifu states to flush catheter lumens with a sterile solution to ensure patency and to remove air.Also included in the ifu catheter preparation section is to connect the catheter¿s injectate and pressure monitoring lumens to the flush system and pressure transducers.Ensure that the lines and transducers are free of air.If the catheter does not flush appropriately before use the catheter should not be used and should be exchanged.It is unknown whether user or procedural factors contributed to the stated event.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.No corrective or preventative actions are required at this time.
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