It was reported a ultrathane mac-loc locking loop biliary drainage catheter was to be used in a biliary drainage procedure.The operator reported prior to placement, the catheter "aspirated air at the hub.¿ a different catheter was used "due to risk of leaking." as reported, the patient did not experience any adverse effects or require any additional procedures due to this occurrence.
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D10: product received on: 23sep2019.Investigation/evaluation: a review of the complaint history, device history record, drawing, instructions for use (ifu), manufacturing instructions, quality control, and specifications of the device, as well as a visual inspection, functional test, and dimensional verification, were conducted during the investigation.One drainage catheter was returned for investigation.Physical examination of the returned device showed the catheter cut into two sections and slight biomatter noted on the device.No other surface damage was noted.A leak was confirmed at the tubing-to-catheter interface.Dimensions deemed necessary to the failure mode were analyzed and confirmed that the device was manufactured out of specification.Because the device was confirmed to be out of specification, further investigation into the reported lot was conducted.A database search for all additional lots of the same rpn manufactured the same day found seven additional lots.None of these lots had any relevant nonconformances recorded for the reported failure mode, and neither of these lots have complaints from the field received.Additionally, a document based investigation evaluation was performed.The proper procedures are in place to identify and prevent this failure mode prior to device distribution.The risk specifications covering mac-loc drainage catheters include both hub separation and leakage as a potential failure mode.The identified risk controls include manufacturing quality control checks and process validation.The technical files covering mac-loc drainage catheters indicate that the risks associated with these devices are acceptable when weighed against the benefits.The device history record (dhr) for the complaint lot and the relevant subassemblies revealed no nonconformances relevant to the reported failure.A database search revealed no other complaints have been reported for the device lot.At this time, there is no evidence suggesting that nonconforming product from this lot exists in house or in the field.Based on the information provided, the examination of returned product, and the results of the investigation, a definitive root cause could not be established.Appropriate measures are being conducted to address this failure mode.The appropriate personnel have been notified.Per the quality engineering risk assessment no further action is required.Cook will continue to monitor for similar complaints.This report is required by the fda under 21 cfr part 803 and is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement contained herein is intended to be an admission that any cook device is defective or malfunctioned, that a death or serious injury occurred, nor that any cook device caused, contributed to, or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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