Correction: d4: this information was incidentally omitted on the initial report.Summary of event: as reported, a hair-like fiber was found within an unopened royal flush plus flush catheter package.This was found within a distribution facility.The device did not reach the end user or make contact with any patient.Investigation evaluation: reviews of the complaint history, device history record, instructions for use (ifu), and quality control were conducted during the investigation, as well as a visual inspection of the complaint device.The complaint device was returned to cook for investigation.From the investigation of the returned device, a foreign fiber was confirmed within the sealed packaging.A device master record (dmr) review was performed, and device drawings, specifications, and quality control procedures associated with the complaint were identified.Cook has concluded that sufficient inspection activities are in place to identify this failure mode prior to distribution.No related non-conformances were found, and there have been no other reported complaints for this lot number.From the information provided upon review of the dmr, dhr, dhf, ifu, and returned device, cook has confirmed that the device was manufactured out of specification, but that there are no additional nonconforming devices in-house or out in the field.The product ifu instructs the user not to use the product if there is doubt as to whether it is sterile and to inspect the product upon removal from the package.Based on the information provided and the results of the investigation, cook has concluded that a quality control deficiency contributed to the failure mode.The risk analysis for this failure mode was reviewed and no additional escalation was required.The appropriate personnel have been notified and cook will continue to monitor for similar events.This report is required by the fda under 21 cfr part 803 and is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement contained herein is intended to be an admission that any cook device is defective or malfunctioned, that a death or serious injury occurred, nor that any cook device caused, contributed to, or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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