Qn# (b)(4).The sample was returned for evaluation.A visual exam was performed and there were no defects observed.Functional testing was performed and the unit was connected to 110vac.The unit passed the initial power connect test and navigated through the power-on self-test (p.O.S.T.) with no issues.During the temperature display accuracy test the unit displayed the correct temperatures and properly alarmed in the high temperature scenario.The unit was prepared for the functional bench test where water, an adult breathing circuit (880-36kit), 2-3 lpm of air pressure, and a 382-10 concha smart water column was connected to the unit for a real time operational scenario.The neptune would not turn on.The unit was opened and significant amount of dust/lint was observed on the power supply board assembly (pcba).It was observed that the connector for wire harness was damaged and showed evidence of overheating.The sample pcba was replaced with a lab inventory pcba and this time , the device was able to turn on.The neptune operational values were set as follows: temperature was set at 37 c, mode was invasive, full rainout on the moisture scale.The unit successfully negotiated all pre-operational self-tests again and was functioning real time.The unit reached the set temperature and functioned without any interruption or functional anomalies.The cause of the failure is due to a faulty power supply board.The reported complaint of "unit is not heating" is confirmed.The sample was returned with a defective power supply pcba.A device history record review was performed with no evidence to suggest a manufacturing related issue.Each concha neptune device is inspected 100% during manufacturing assembly, it is unlikely that this defect was present at the time of release.The sample was manufactured in 2008.The device was designed for a minimum of 5 years.Based on the information available, it appears that unintentional user error - normal wear caused or contributed to this event.Teleflex will continue to monitor and trend on complaints of this nature.
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