The device history record (dhr) was reviewed, and no abnormal process conditions were present during the manufacturing of the product that could have led to the reported condition.The dhr review shows that all acceptance criteria inspections were within acceptable limits during the production process.A sample was received in the form of a photo of an unopened flat pouch.The photo clearly shows a flat pouch indicating there is no product inside.From a root cause analysis perspective, this is manufacturing related.Based on the process, someone sealed an empty pouch and applied a barcode label to the pouch.The barcode label is applied during the packing process as the pouch is being inspected for seal and pouch defects.It is possible the pouch was supposed to be a sample for someone and was mistakenly packed or the pouch was setup to be used for an inspection test and was accidentally packed.A review of the case report will be conducted with each employee listed on the production report based on the label number provided in the photos.The manufacturing site will continue to trend this issue for future occurrences as part of the complaint review process.
|