The reported event could be confirmed, since previous complaints have been logged confirming the allegation of missing plasma spray.Based on investigation, the root cause was attributed to manufacturing related issue.The failure was caused by a vendor not applying the plasma coating as intended and an inspector failing to identify this issue at incoming inspection.There has been a nonconformance investigation into the allegation of missing plasma coating.Given that the plasma coating is optional, the product can still execute its intended use without the plasma coating.If the non-conforming product was implanted, the associated risk would defer to the associated risks of the smooth design stems.Additionally, the plasma coating does not dictate the overall diameter of the stem.The coating is within the boundaries of an 18 mm diameter dictated by the machined portions of the stem prior to coating.Overall diameter of the device, and therefore, overall fit of the device in the tibia, should not be affected.Therefore, there are no unknown or new risks associated with this event.The surgeon was aware of the missing plasma coating, but felt comfortable implanting with a 4 piece stem construct.
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