This report has been identified as b.Braun medical internal report number (b)(4).One used sample with packaging was returned for evaluation.Sample was evaluated by sme due to valve check failure during setup of the device in the field.A torque test was performed on the micro and macro valves of the manifold assay and it was found that multiple valves were at the upper end of the specification for torque.Samples were submitted to the qc analytical lab to perform ftir testing on the valves and it was found there was no silicone present.This inefficient solvent being present led to the high values being seen for torque testing.Due to the inefficient solvent, the sample fails evaluation.The defect is confirmed due to inefficient silicon on the valves.Based on the supplier's investigation, it was found that the device history record (dhr) only has one step noting the quantity of bags per lot; this step is completed by the operator of the siliconization operation.Also, the bag used for the siliconization step has leaked a few times but has not immediately been detected by the operator (it is unknown on which lots of these leaks occurred).The leak can occur on the work surface or inside the tumbler, which reduces the amount of acetone/silicone inside the poly bag with the parts.Based on the dhr review, it cannot be concluded that referenced complaint is manufacturing-related from the supplier's perspective.However, the supplier will investigate the two opportunities described above for improvements to their process.One retain sample was tested for torque of the micro and macro valves with failing results.Due to failing results of the retain, before and after lots of this house retain will be pulled for evaluation.The before and after lots were dyne tested for silicone with passing results.The defect on the before and after lots is not confirmed.We will maintain this report for further references and continue to monitor other reports for similar occurrences.If any additional pertinent information becomes available, a follow up will be submitted.
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