Investigation: visual investigation: we received a (b)(6) in a decontaminated and used condition.The product shows that a piece of carbide inlay (tc) is missing in the jaw.Based on the surfaces of the soldered areas, the root cause of the loosing of the tungsten carbide inlay was most likely caused by an insufficient soldering during manufacturing in combination with detergents with a high phosphoric acid content during repeated reprocessing.These detergents with a high phosphorus content attacked the improper soldered joint and the inlay was detached by the forces acting to the device during application.Batch history review: the device quality and manufacturing history records (dhr) have been checked for all available lot numbers and the products found to be according to our specification valid at the time of production.The current failure rate is within the risk analysis and therefore acceptable; severity of failure according to risk analysis (2/5), probabability of occurrence (1/5).Explanation, rationale, conclusion and root cause: based on the information available as well as a result of our investigaiton, the root cause of the failure is most probably related to a manufacturing error.
|