It was reported that there was an issue with dl362r - root elevator str.3.0mm #4s.According to the complaint description, the instrument was broken during surgery, they need to modify the surgery to extract the piece of the instrument that was broken.An additional medical intervention was necessary.Additional information was not provided nor available the adverse event is filed under aag reference (b)(4).
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Investigation: instrument was provided in used condition; visible traces of usage can be found all over the surface.The distal end is bent, the tip is fractured but the fragment was not provided.The analysis of the fracture pattern illustrated a forced fracture due to overload.No pores, inclusions or foreign bodies could be found on the point of rupture.Hardness test confirmed the pre-set values.Target: 530 +145 hv5; current: 563 hv5.Review of device history records: the device quality and manufacturing history records will be checked for the lot number 4512250369 from the quality coordinator of the production plant.If the review shows any conspicuities, the report will be updated, actions will be initiated.One similar incident by the same customer has been filed with products from this batch.The current failure rate is within the risk analysis and therefore acceptable; severity was 3(5) and probability 1(5), 10 ppm.Conclusion and preventive measures: a definitive root cause for the breakage cannot be determined.Due to the condition of the complained device (clearly visible traces of usage / bent and fractured working end) we assume the breakage was caused by an overload situation.Based upon the investigation results, a capa is not necessary.
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