Based on the claim against the product by the customer noting the fenestrated bipolar forceps (fbf) instrument was stuck in the cannula due to a broken tip, an investigation was completed to determine the cause of this reported event.Intuitive surgical, inc.(isi) received the fenestrated bipolar forceps (fbf) instrument involved with this complaint and completed the device evaluation.Failure analysis (fa) investigation replicated and confirmed the customer-reported complaint.The instrument was found to have a broken main tube.The broken main tube caused the cannula to be stuck on the instrument, but it was able to be removed during inspection.No scratches or damage to the cannula were observed.No material was found missing.The complaint regarding the fbf instrument becoming stuck in the cannula due to a broken segment was confirmed by failure analysis, which indicated that the device did contribute to the customer reported issue.A broken/cracked main tube is typically attributed to damage during use, which may result from an accidental drop of the instrument or inadvertent collisions with other instruments.Excessive side loading on the instrument can also cause the main tube wall to collapse inwards leading to cracking and subsequent breakage.A review of the provided image was performed by an isi failure analysis engineer.The following additional information was provided: it looked like the instrument¿s proximal clevis had been dislodged from its normal position on the main tube.
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It was reported that during a da vinci-assisted abdominoperineal resection surgical procedure, the fenestrated bipolar forceps (fbf) instrument was stuck in the cannula due to a broken tip.A fragment fell into the patient and was retrieved during the same procedure.The fbf instrument was removed together with the cannula.The procedure was completed with no reported impact to the patient.Intuitive surgical, inc.(isi) followed up with the initial reporter and obtained the following additional information: the instrument was inspected prior to use with no issue.There was no port incision enlargement.The instrument is available for return.The cannula was not damaged.The damage was found only on the fbf instrument.The fbf instrument was returned with the cannula because it could not be removed from the cannula.The fragment was removed intraoperative by using the other forceps instrument.Visual inspection confirmed that all fragments were retrieved.Post-operative tests were not performed.No additional surgical procedure was performed.The patient did not return to the hospital due to any post-surgical complications.
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