A nurse practitioner (np) reported an issue with a nevertouch 65cm kit.During a procedure, the catheter was bent and burnt the laser in two.The np was able to pull the laser and switch out the catheter, then replace the laser, without losing access.Ultimately, the procedure was completed and the patient did not experience any adverse effects, harm, or require medical intervention as a result of this incident.
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Returned for evaluation was one (1) fiber and a tre-sheath.The returned fiber was returned in two pieces also the tre-sheath was returned in two pieces.The fiber was fractured approximately 7cm from the luer lok, the break of the sheath and the fiber break match to where the fracture occurred.Functional check: the fiber was connected to the tagwrite and was noted to be programmed correctly and it shows that the fiber had not been fired.Engineering evaluation: the fiber sample was returned in two pieces, with the break occurring at 7cm distal of the luer lok fitting.The sheath had also been returned in 2 pieces, with the site of the break showing significant melting of the shaft material.Engaging the fiber segment with the hub section of the sheath confirmed that the points of failure coincided.It can be confidently assumed that the break in the fiber caused escape of laser energy within the sheath, burning a hole through its wall.There was no sign of buffer damage beyond the immediate site of the break.The core break was smooth and flat, indicating there was likely not excessive stress applied to the product causing the fracture.A likely cause of the failure is that material variability in the glass core can result in core to be weaker at this point than adjacent areas.These inherent variations, when exposed to stress of coiling, the fiber being held in a coiled state for an extended time, subsequent handling, or laser energy can place a degree of stress on the fiber glass core and contribute to a failure.During the manufacturing process, the disposable fiber device receives a 100% inspection and an aql inspection in which the quality of the fiber strip is inspected.Prior to packaging, all components are inspected for damage.The customer's reported complaint of" the catheter was bent and burnt the laser in two" is confirmed.A definitive root cause for the fiber fracture could not be determined, however, potential contributing factors include handling damage from some level of stress was exerted on the fiber (shipping/transit/handling) and the inherent variability in the fiber core material.A review of the device history records was performed for the indicated lots for any deviations related to the reported failure mode of the complaint.The review confirms that the lots met all material, assembly and performance specifications; i.E.No ncr associated with reported failure mode.Labeling review: the instructions for use which is supplied to the end user with this catalog number contains the following statements: "prior to and during use, avoid bending the introducer sheath and dilator as this can cause kinks and damage.Advance the nevertouch direct laser fiber through the introducer sheath to the treatment location.If treating the great saphenous vein, position the fiber tip so it is 1-2cm below the sapheno-femoral junction.Verify fiber tip position using ultrasound guidance.Procedure: carefully read all instructions and observe all warnings prior to performing the procedure.Patient complications may occur if this is not done.This procedure can be performed in the physicians' office or as an outpatient treatment under local anesthesia and should be performed by a qualified physician who has received training in these techniques.Slide the introducer sheath out of the vessel and back along the fiber.Note: if the sheath is left inside the vessel during the procedure, upon visualization of the 16cm warning mark, begin removing the sheath from the vessel in conjunction with the fiber.Note: if use with the 65 cm trè-sheath* introducer is required in place of the introducer, align the back end of the trè-sheath hub with the center of the 72cm locating mark.Note: if a trè-sheath is used, confirm the fiber tip protrudes at least 2cm past the tip of the trè-sheath prior to lasing.Verify fiber tip position using ultrasound guidance.Activate the laser by depressing the foot pedal while withdrawing the fiber (and trè-sheath introducer if applicable), at a rate that adequately delivers desired laser energy per centimeter.(810nm, 980nm lasers: 50-80 joules per cm) (1470nm lasers: 30-50 joules per cm) do not apply direct external hand pressure or force over the fiber tip during energy activation.Cease operating the laser by removing foot from the foot pedal when the fiber tip is 2 - 3 cm from the access site as indicated by markers on the shaft of the fiber (or trè-sheath introducer if applicable).The nevertouch direct fiber tip is 4 cm from the access site when the white exit marks begin and 3cm from the access site when the white exit marks terminate." the user manual (man/31/0075), which is supplied to the end user with this unit, states "before using a fiber, check it carefully for any signs of damage during storage or transit.Protective caps should be in place over sma connectors.Do not use if there is any sign of damage." a review of the angiodynamics complaint system noted no adverse trends for this complaint type and product family.This type of complaint will continue to be monitored for trends.Reference (b)(4).
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