During the cooling phase of the ivtm therapy using the thermogard hq temp mgt console (b)(6), the start-up kit (suk) (lot #unknown) started leaking saline at the roller pump area.The thermogard hq console (b)(6) generated an air trap alert.A skive cut in suk tubing at the pump rotor was observed upon inspection.The dwell time of the suk was 2 hours.Saline in the roller-pump raceway rendered the thermogard hq console inoperable.As such, another thermogard hq console was used to continue therapy.No consequences or impacts on the patient.The customer discarded the suk and will not be returned for investigation.
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The customer's complaint that the thermogard hq temperature management console (b)(6) generated an air trap alert and the saline in the roller-pump raceway rendered the thermogard hq console inoperable was confirmed during the event log review and functional testing.During the inspection and functional testing by zoll, dried saline was noted in the roller pump raceway due to a leaking start-up kit (suk).The significant accumulation of dried saline in the raceway has caused corrosive damage to the rotor.The corrosive damage could have been prevented by immediately drying the raceway after the saline spillage or leak; however, in this case, it is evident that the user did not follow the instructions in the operation manual.Per thermogard hq temperature management system operation manual, with any air trap alarm, investigate to see if there is spillage into the raceway.Remove the rotor and blot dry the raceway and motor shaft to minimize the risk of corrosion or damage to the console.Unrelated to the reported complaint, a crack on the top cover was noted upon visual inspection.The top cover was replaced to address the observed physical damage.The event log review indicated the occurrence of event alarms 2.5 (alert saline empty) and 1.5 (alarm air trap warning) on and around the reported event date.After replacing the rotor, the thermogard hq console passed the power-on self-test (post) and further functional testing without issues.Following service, the thermogard hq console passed the final functional and electrical safety tests without issues.Historical complaints were reviewed for service information related to the reported complaint, and there was no previous history of complaints reported for the thermogard hq console with (b)(6).
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