The customer reported that the thermogard xp ivtm system ((b)(6)) generated an "air trap" alarm following saline leakage from the start-up kit (suk) into the thermogard console's pump raceway.The reported complaint that accumulation of saline into the roller pump raceway rendered the thermogard system inoperable was confirmed during functional testing.During the inspection and functional testing by zoll, dried saline was noted in the roller pump raceway due to the leaking suk.The significant accumulation of dried saline in the raceway resulted in corrosive damage to the pump rotor.The corrosive damage could have been prevented by immediately drying the raceway after the saline spillage or leak; however, in this case, it is evident that the user did not follow the instructions in the operation manual.The thermogard console needs to be returned to the zoll san jose service depot for further evaluation and service.Per ivtm intravascular temperature management operation manual, "in the event of an air trap alarm.With any air-trap alarm, investigate to see if there is spillage into the raceway.Remove the rotor and blot dry the raceway and motor shaft." during visual inspection, it was noted that one of the console's caster wheels had fallen off, unrelated to the reported complaint.This observation was most likely attributed to user handling.The wheel caster assembly was replaced to address the issue.The thermogard system's data logs were not downloaded due to the multiple technical issues with the thermogard console.Functional testing failed because the pump rotor was rusted to the motor shaft.The hall sensor board in the pump raceway did not detect that the raceway lid was open due to the corrosive damage to the pump rotor and raceway, also caused by the reported significant saline leakage.The pump rotor could not be removed from the pump motor shaft due to the excessive saline spillage and rust.The on-site service personnel drained and replaced the coolant and prepared the console to be returned to zoll san jose service depot.A follow-up report will be filed if and when the thermogard console is returned, after further evaluation and repairs have been completed.
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Approximately one hour into the cooling phase of an ivtm therapy, the thermogard xp ivtm system (sn (b)(6)) generated an "air trap" alarm.The pump rotor stopped, and the console went into standby mode.The customer noticed saline solution was leaking from the start-up kit (suk) into the roller pump area of the thermogard console.Upon further inspection, a skive cut in suk tubing at the pump roller area was observed.Due to the accumulation of saline in the roller pump raceway, the thermogard console became inoperable.The ivtm therapy was discontinued, and temperature management therapy was continued with a surface cooling device.No consequences or impacts on the patient.
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