On 11/25/2014 received the unit in used, but clean condition, no charger base provided.Will not turn on and fire.Placed handle on charger, but unit will not charge.Inspection of internal components revealed a swollen battery with residue exiting the battery and entering plunger shaft as well as small amount of corrosion on plunger spring.Smell similar to antifreeze around battery as well as in plunger shaft, base of plunger with residue at base and on plunger seal.Inspection of the droplet generator revealed the cup valve was not seated and was sideways in the recess.Msds from (b)(4) lithium battery has indicated that ingestion hazards due to overexposure are as follows: "ingestion of electrolyte solution causes tissue damage to throat area and gastro/respiratory tract.Ingestion of cobalt and cobalt compounds are considered to be possible human carcinogen(s)" msds pdf sheet included as attachment.As the customer complains only of taste and smell and not skin or throat irritation, do not have reason to assume that the customer has been overexposed.Recommend having mdr eval.The root cause of the customer's complaint was due to swollen battery with failed battery seal.On (b)(4) 2014, after review of failure analysis, it was determined that the root cause found was reportable.
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