The customer reported that while in patient use there were issues with mean airway pressure (map).He said that the map was set to around 13.5 cm.He noticed the map drop to around 8.9 cm so he then looked for any leaks with the circuit and couldn't see anything.He said that he went up on the bias flow to keep the map at 13.5 cm.He said he had to go up on the bias flow because the map kept dropping.The settings were map 13.5 cm, amplitude 26 cm, hz 10.0, bias flow at 20 lpm, it.33, fio2 55%.He ended up with a bias flow as high as 35 lpm to maintain the map at 13.5 cm.The patient was removed from the ventilator and placed on another 3100a unit.No patient compromise noted.
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The carefusion failure analysis engineer examined the 3100a ventilator and found that an installed known good patient circuit could not be calibrated.Found that the blue limit pressure reading was 6.7cm h2o.Per 3100a hfov test procedure (b)(4) this pressure should be from 0.55 to 0.75 psi or 38.71 to 52.78 cmh2o.Calibrated this value to 45.75 cm h2o by adjusting pr2 and now the patient circuit can be calibrated.Duplicated the customer complaint allegation.Return ventilator to the service department with recommendation to replace any materials as required, rework to current configuration, recalibrate, retest per specifications and then return to customer.
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