It was reported that when the patient was changing the battery, the controller had a red alarm with the word fault that appeared on the controller.Also, the battery is not charging any more on battery charger and has a loose connection.The battery and controller were exchanged.There was no impact to the patient.
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One controller and one battery were returned for evaluation.Various analyses were conducted and reviewed in order to evaluate the performance of the devices in relation to the reported event.Analysis of the controller revealed that the devices met specifications; the controller passed visual and functional testing.The controller fault alarm could not be duplicated during bench testing, however, log file analysis confirmed the reported event.During the controller log analysis, a controller fault alarm was observed, indicating an issue with the internal data flash memory, affecting the controller's ability to read or write updated settings.As a result, the controller reverts to default parameters.Analysis of the battery revealed that the device failed to meet specifications; the device failed visual inspection due a damaged cable.During external visual inspection, the battery was found with a damaged cable (outer sheath broken with exposed wires near to the battery pack housing).This observation is not related to the event reported.Additionally the battery failed functional testing as a result of multiple safety flags enabled, rendering the battery inoperable.The flags were the result of a communication failure to the integrated circuit responsible for providing cell voltages to the main integrated circuit.This condition confirmed the reported event (not charging) associated with the battery.Log file analysis also revealed multiple premature power switching events involving (b)(4).The premature switching events were most likely caused by a communication error between the controller and batteries.Heartware has opened an internal investigation, to investigate the root cause of communication errors between controller and battery.The most likely root cause of the reported "fault" alarm can be attributed to a data flash failure of the controller.The most likely root cause of the battery not charging can be attributed to an internal battery communication failure, causing the battery to trigger multiple flags and rending the battery inoperable.Additional system component being reported for this event: battery: (b)(4) - expiration date: 03-31-20215 manufacturing date- 2014-03-01.(b)(4).Heartware will submit a supplemental report when new facts arises which materially alters information submitted in a previous mdr report.
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