This report has been identified as b.Braun medical inc.(b)(4).One used perifix epidural tuohy needle assembly, with open packaging identifying the reported lot number (00vl494078); and six unused, unopened perifix needles, in packaging identifying the reported lot number, were received for evaluation.Upon visual observation of the used needle sample, the needle cannula was broken off near the hub.The broken off portion of the needle was not returned.Visual examination of the unused needle samples indicated no abnormalities or nonconformances.Review of the discrepancy management system database performed for the reported lot number did not reveal any abnormalities or nonconformances of this nature.No adverse quality trends of this nature were identified during the complaint review process for the reported catalog number or needle material number.There were no other reports of this nature against the reported lot number.The samples and all available information has been forwarded to the device manufacturer of the needle assembly.Their investigation is ongoing at this time.A follow-up report will be filed when the investigation results become available.
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The returned perifix needles were reviewed and inspected by the needle assembly manufacturer.Per the manufacturer's investigation report, the used needle was confirmed to be broken at the hub and the glued part had a crack on the opposite side of the slit.The unused samples were subjected to stiffness testing and dimensional testing according to specification with acceptable results.The manufacturer also reviewed their batch records for the involved needle lots, and there were no abnormalities noted.Incidents of this nature can generally occur when the needle is subjected to some type of trauma during use that stresses the device beyond its design capabilities.The damage observed on the returned needle appears consistent with the device being subjected to an excessive force which bent and ultimately fractured the needle.If additional pertinent information becomes available, a follow-up report will be filed.
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