The pipeline flex delivery system was returned for evaluation.An in house 0.0265¿ mandrel was navigated in to the catheter and the mandrel became stuck within the catheter.The catheter was dissected, and a dps sleeve and pipeline braid with shield technology were found within the catheter lumen.The pipeline flex pushwire was observed to be separated into two segments (distal and proximal).The tip coil was observed to be stretched and one of the dps sleeves was noted to be separated from the pipeline flex delivery system.The braid was fully opened with the distal and proximal ends having slight fraying, and no damage to the middle section.The distal hypotube appeared to be stretched with the ptfe shrink tubing still intact.The pushwire was noted to have been bent near the distal tip coil and the separation was observed at 100.5cm from the distal tip coil.No other anomalies were observed.The broken proximal end of the distal segment of the pushwire was then cut and sent out for scanning electron microscopy (sem) analysis.Based on the analysis findings, sem analysis, and the reported event details, the report was confirmed.The returned device was observed to be damaged and separated.Based on the sem analysis, the failure mechanism for the separation was wire overload failure mechanism, as dimple features are visible.It is possible that the vessel tortuosity and catheter positioning may not have been adequately placed in a way that would have reduced slack which may have contributed to the reported issue.Based on the damages observed on the pipeline flex, it appears that excessive force was used (pushing <(>&<)> pulling).Per our instructions for use (ifu): ¿using standard interventional radiographic technique, place the micro catheter tip at least 20 mm past the distal edge of the aneurysm.Gently retract the micro catheter to reduce slack in the micro catheter prior to inserting pipeline flex embolization device with shield technology.If high forces or excessive friction is encountered during delivery, discontinue delivery of the device and identify the cause of the resistance, remove device and micro catheter simultaneously.Advancement of the pipeline flex embolization device with shield technology against resistance may result in damage or patient injury.Never advance or withdraw an intralumenal device against resistance until the cause of resistance is determined by fluoroscopy.If the cause cannot be determined, withdraw the catheter.Movement of the catheter against resistance may result in damage to the catheter, or the vessel.Do not use in patients in whom the angiography demonstrates the anatomy is not appropriate for endovascular treatment, due to conditions such as severe intracranial vessel tortuosity or stenosis.¿ all products are 100% inspected for damage and irregularities during manufacture.
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