The returned device was visually inspected and foreign material was found on the tip, blocking some irrigation holes.Irrigation testing was performed and the catheter failed due to the material observed.Electrical testing was performed and the catheter failed.No electrical readings were observed on electrode # 1.A failure analysis was performed and the catheter was dissected on the tip area.The electrical wire was found broken causing the improper electrical signal.The catheter was connected to the stockert generator and the temperature values were observed correctly.A fourier transform infrared spectroscopy test (ftir) was performed and the results showed that foreign material was composed of silicone based material.Silicone is widely used on medical devises and procedures.However, the source of origin remains unknown.The device history record (dhr) was reviewed and no anomalies were found related to this complaint.In addition, the dhr review verifies that the device was manufactured in accordance with documented specification and procedures.During manufacturing process, all the catheters are inspected for visual damages before packaging.On line inspections and functional tests are in place to prevent this type of damage from leaving the facility.The customer complaint was confirmed.The root cause of the foreign material on the dome cannot be determined since there is evidence that the device was manufactured in accordance with documented specification and procedures.Concomitant products: stockert generator (model# unknown serial# unknown).(b)(4).
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It was reported that a patient underwent an ablation procedure for atrial fibrillation (afib) with a thermocool® smart touch® sf bi-directional navigation catheter, and a high temperature reading was observed.During pulmonary vein isolation (pvi) ablation the temperature displayed over 40c.The cable was reconnected and the issue did not resolve.Therefore, the catheter was removed from the patient and flushing was performed, but the issue did not improve.The catheter was then replaced and the issue resolved.The procedure was completed without patient consequence.Settings during the event include the generator being set in power control mode.No system errors were observed.The system stopped ablation once cut off values were exceeded.This was originally assessed as not reportable because the potential that it could cause or contribute to death, serious injury, or other significant adverse event is remote.The device was returned to the bwi failure analysis lab (fal) and on 5/25/2018 it was discovered that the tip had foreign material and was blocking some irrigation holes.In addition on 6/6/2018 the qa analytical laboratory results showed that the foreign material was composed of silicone based material.The finding of foreign material has been assessed as reportable.
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