Investigation summary: a sample was received for evaluation.It has the packaging flow wrap, the plunger rod-rubber stopper, the tip cap and saline solution.The barrel label confirms the lot# 7279528.The solution shows discoloration.There is no loose foreign matter in the solution.The plunger rod - rubber stopper was removed for visual inspection and the stoppers shows two spots with embedded foreign matter.Failure mode is verified.The rubber stopper is a supplied part.Upon analysis of the part by the supplier, it was noted that there were 2 inclusions.The first inclusion was found to be consistent with polydimethylsiloxane.The second was found to be consistent with thermally degraded cellulose and polydimethylsiloxane.Polydimethylsiloxane is a silicone.Silicone is used throughout manufacturing as a processing aid.Silicone ids in preventing the parts from sticking inside and mold cavities during molding, and prevents the parts from sticking to each other during trimming, washing, tumbling and after being packed.The silicone used during manufacturing is an emulsion, and appears light in color.The presence of silicone on the parts is expected.The darkened color of the silicone observed is from exposure to heat during molding.The presence of cellulose most likely came from the gowning material worn by the operator.A device history record review was completed and there was no issues with discoloration during production run for batch 7279528.Investigation conclusion: unable to determine a root cause.
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