It was reported an ultrathane cope nephroureterectomy stent (through the back and into the kidney down to the bladder) was selected to replace a nephroureteral catheter one month after the initial catheter placement.During the procedure, the stent was found to be leaking at the connection between the catheter and the hub.As a result, the stent was removed and replaced with an identical stent (same lot) which also leaked.Another manufacturer's device was then used to complete the procedure.As reported, although the procedure time was prolonged, the patient did not experience any adverse effects or require any additional procedures due to this occurrence.
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Blank fields on this form indicate the information is unchanged, unknown or unavailable.Investigation - evaluation.A review of the complaint history, device history record, drawing, instructions for use (ifu), manufacturing instructions, quality control and specifications of the device was conducted during the investigation.The complaint device was not returned; therefore, no physical examinations could be performed.However, a document based investigation evaluation was performed.The proper procedures are in place to identify and prevent this failure mode prior to device distribution.The risk specifications covering mac-loc drainage catheters include both hub separation and leakage as a potential failure mode.The identified risk controls include manufacturing quality control checks and process validation.The technical files covering mac-loc catheters indicate that the risks associated with these devices are acceptable when weighed against the benefits.A review of the device history record revealed seven nonconformances for lot 9124943, in which two devices were identified to have incorrect or damaged endholes, twenty devices had an inadequate tip/taper, one device had incorrect sideports, five had incorrect curvature, one had surface defects, and another had a curve and loop not on the same plane.All affected devices from this lot were scrapped.One device was identified to have an incorrect quantity of labels and was reworked prior to release.Nonconformances were found in mac-loc subassembly lot sa8972894, as one device was scrapped for catheter tubing being too short.Another nonconformance was noted in catheter subassembly lot sa8980681, in which sixty-one devices were scrapped for foreign matter.It should be noted that there were no other complaints reported for lot 912943.The instructions for use (ifu) advise the user to inspect the product prior to use to ensure that no damage has occurred.Based on the information provided, no returned product and the results of our investigation, a definitive cause could not be established.Appropriate measures have been taken to address this failure mode.The appropriate personnel have been notified.Per the quality engineering risk assessment no further action is required.Cook will continue to monitor for similar complaints.This report is required by the fda under 21 cfr part 803 and is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement contained herein is intended to be an admission that any cook device is defective or malfunctioned, that a death or serious injury occurred, nor that any cook device caused, contributed to, or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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