It was reported that the patient presented in the operating room for a scheduled procedure.After connecting the pacemaker, it was noted that the device was not capturing the ventricle properly, it has intermittent capture and long asystole was observed.The pocket was reopened and noted that the ventricular lead was not properly connected inside the connector boot.The physician tried to remove the ventricular lead from the pacemaker, but the set screw did not open very smoothly, and after several attempts the physician was able to disconnect the ventricular lead from the pacemaker.The threshold and impedance were good and in acceptable limit.The physician then re-connected the ventricular lead with the pacemaker but unable to fix the set screw.After several attempts the pacemaker was explanted and replaced.The patient was stable.
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The reported event of doctor had difficulty untightening the ventricular setscrew was confirmed.The analysis found the ventricular setscrew had been stuck in the v-connector block.The torque wrench that was used in the procedure had its hex tip twisted while trying to untighten setscrew which indicates the setscrew was stuck and required abnormal force to untighten it.Analysis was performed on both a and v connectors using scanning electron microscope, confirming the foreign material found in the a and v connector block threads to be epoxy, which caused the v setscrew to get stuck.When the setscrew was tightened on the lead during the implant procedure the epoxy in the threads caused the setscrew to be locked in place which prevented the removal of the lead.A manufacturing anomaly may have occurred that left or caused the epoxy to be in the connector block threads.
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