A customer reported a sterrad® chemical indicator strip did not change color correctly after a completed sterrad® 100nx express cycle and indicated this happened on eight different cycles/loads.All loads were recalled except one which was released and used on one patient.The ci strips were placed inside aesculap trays and there was no overlapping inside the tray.The ci strips are kept in the original bottle and stored in another room.There was no report of infection, injury or harm to patient(s) associated with this issue.Although there is no report of patient injury or harm and no prior incidents have resulted in serious injury, advanced sterilization products (asp) has determined in this situation sterility cannot be assured.Therefore, as a matter of policy asp had decided to report all incidents of sterrad® chemical indicator strips not changing color correctly when the load has been released without reprocessing first.
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Asp investigation summary: the investigation included a review of the device history record (dhr), trending analysis by lot number, retains testing, system risk analysis (sra) and concomitant product evaluation.Per the supplier, no anomalies were observed that would contribute to the customer's experienced issue.All process test specifications were met before release of the product.Trending analysis by lot number was reviewed for the previous six months from open date and trending was not exceeded.Thirty (30) retains ci¿s were subject to functional evaluation.All thirty (30) ci¿s changed color correctly after sterrad® sterilization processing.The sra indicates the risk associated with exposure to biohazardous, pathogenic or infectious material is "low." the product was not returned; the customer stated the product was discarded.The concomitant sterrad® 100nx sterilizer was evaluated and tested by an asp field service engineer.The unit was in working condition and no maintenance was required.The assignable cause of the issue cannot be verified since the retains samples met specification, the impacted ci strips were not returned for evaluation, dhr met specifications before release, trending analysis by lot number did not reveal any significant trend and no problem could be found with the sterrad sterilizer.Indicator color variation, however, can be due to load placement in the chamber.The issue will continue to be tracked and trended.Asp complaint ref #: (b)(4).
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