It was reported that during a rotator cuff repair, after passing the suture of the first pass for second time, the passer was unable to work.Then it was tested without the suture by firing the needle, but the jaw closed, and the needle was stuck, causing the trigger to clamp, and being unable to return to its original position.The procedure was successfully completed without delay using a back-up device.No other complications were reported.All available information has been disclosed.If additional information should become available, a supplemental report will be submitted accordingly.
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The device, used in treatment, was returned for evaluation.There was a relationship found between the returned device and the reported incident.A review of the device history records for the device showed there were no indications to suggest that the product did not meet manufacturing specification or would not be able to perform as intended.A complaint history review concluded this was a repeat issue.Visual inspection of the device revealed that the needle is protruding from the distal end of the jaw.Functional evaluation revealed that the device was tested using a foam tissue model and performed as intended.However, there was resistance during testing.The complaint was verified and the root cause was determined as a manufacturing process error.
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