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Intuitive surgical, inc.(isi) received the vessel sealer instrument involved with this complaint, and completed the device evaluation.Failure analysis (fa) investigation confirmed and replicated the reported complaint.The instrument was installed on an in-house system.The instrument passed the self-test, however, the instrument¿s grips would not open.The instrument was transferred to advanced failure analysis (afa) for further investigation.Afa confirmed that the instrument¿s grips would not open.The grip knob did not turn the grips, and appeared to be locked at a hard stop.The instrument housing was removed, and by turning the screw drive output shaft, the jaws were able to be opened.This indicated that the over-mold nut (a potential root cause of the instrument's jaws becoming shut) was not defective, indicating that the reported issue was caused by another component.The instrument was disassembled, and there was no evidence of stripping or jumping in the grip planetary gear set.Upon further disassembly of the instrument, the clutch sub assembly was found to be slipping.The clutch assembly intermittently failed to engage.Based on the log review, the component failed during use, indicating the issue could be intermittent in nature.The clutch assembly slipped during grip, and subsequently locking the grips closed.Afa concluded that this failure is likely related to a workmanship issue within the clutch assembly because the slipping failure was replicated on another instrument when one of the slugs within the clutch assembly was placed backward.Site history review: a review of the site's complaint history does not show any additional complaints related to this product and/or this event.Image/video review: no image or video clip for the reported event was submitted for review.System log review: the advanced failure analysis (afa) team reviewed the instrument log as a part of the failure analysis investigation.The log review confirmed that the vessel sealer instrument failed during use.This complaint is reportable due to the following conclusion: the endo-wrist one vessel sealer instrument¿s grips did not open and/or were clamped, and could not be opened with the use of the emergency grip release mechanism because of a possible workmanship issue.While there was no harm or injury to the patient, the reported failure mode could likely cause or contribute to an adverse event if it were to recur.Follow-up was attempted, but the patient information was either unknown, unavailable, not provided, or not applicable.The product is not implantable.
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It was reported that during a da vinci-assisted sigmoid colectomy surgical procedure, the vessel sealer instrument¿s jaws could not be opened.No tissue was stuck within the jaws of the instrument.The customer used a backup vessel sealer instrument to continue.The procedure was completed with no report of patient harm, injury, or adverse outcome.Intuitive surgical, inc.(isi) followed-up with the initial reporter, and received the following additional information: the surgeon was able to use the instrument once, and then the reported issue occurred before he could use it for another seal cycle.It was confirmed that there was no tissue in the jaws of the instrument at the time of the reported issue.
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