As reported, during a urinary stone extraction procedure, the handle of an ncircle delta wire tipless stone extractor would not actuate the basket formation smoothly.The basket was tested prior to insertion into the scope and opened and closed with no issue.After the device was used twice to extract stones, the handle did not move smoothly.The device was replaced with another to complete the procedure.The patient did not experience any adverse effects due to this occurrence.
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Event description: as reported, during a urinary stone extraction procedure, the handle of an ncircle delta wire tipless stone extractor would not actuate the basket formation smoothly.The basket was tested prior to insertion into the scope and opened and closed with no issue.After the device was used twice to extract stones, the handle did not move smoothly.The device was replaced with another to complete the procedure.The patient did not experience any adverse effects due to this occurrence.Investigation ¿ evaluation: a visual inspection and functional testing of the returned device was conducted.A document based investigation was also performed including a review of complaint history, device history record (dhr), manufacturing instructions, the instructions for use (ifu), and quality control data.One ncircle delta wire tipless stone extractor was returned for investigation with the handle in the open position and the basket formation partially opened.The mlla [male luer lock adapter] was loose.The collet knob was tight and secure.The polyethylene terephthalate tubing [pett] measured 3 cm in length.The basket sheath was kinked 44.5 cm from the distal tip.The support sheath was bowed.A functional test determined the handle did actuate basket formation, but the basket formation did not open completely.The handle was disassembled, and the basket formation could not be manually actuated.A review of the device history record found no non-conformances related to the reported failure mode.A review of complaint history records shows no other complaints associated with the complaint device lot.Because there were no related non-conformances, adequate inspection activities have been established, there is objective evidence that the dhr was fully executed, and no other lot related complaints that have been received from the field, it was concluded that there is no evidence that nonconforming product exists in house or in the field.A review of relevant manufacturing and quality control documents was conducted.All extractors are 100% verified to assure the basket opens and closes properly.Cook has concluded that sufficient inspection activities are in place to identify this failure mode prior to distribution.The instructions for use (ifu), provides the following information to the user related to the reported failure mode: precaution: enclose the device in the sheath before removing from the tray/holder.Precaution: do not use excessive force to manipulate this device.Damage to the device may occur.The returned device was found to have a basket that would not fully open as the handle was functioned.It was likely the kinked sheath was preventing the basket assembly from moving freely within the sheath, preventing the handle from moving freely, as experienced by the user.The provided information stated the device functioned normally for the first two stone extractions, indicating the sheath damage occurred during use.The cause for the damage could not be determined.The risk analysis for this failure mode was reviewed, and it was determined that no actions are required.The appropriate personnel have been notified, and we will continue to monitor for similar complaints.This report is required by the fda under 21 cfr part 803.This report is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement made in it is intended to be an admission that any cook device is defective or malfunctioned; that a death or serious injury occurred; or that any cook device caused or contributed to; or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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