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It was reported that the polarcup impactor part for handle (75023346) broke during the procedure.However, no surgical delay or injury to the patient was reported.The part, used in treatment, was returned for investigation.The part fractured into two pieces.Furthermore, the part shows signs of use.The production documentation was reviewed.There was no deviation found, which would explain the issue.No further complaint with the same failure mode was reported for the batch in scope.According to document "processing (cleaning, disinfection and sterilization) of instruments from smith & nephew orthopaedics ag" (lit.N°03389-en 1363 v3 11/19), all instruments must be inspected and controlled for proper functioning after cleaning/disinfection.The received instrument is designed to reposition the polarcup shell.It is therefore subjected to repeated impact forces.Additionally, repeated steam sterilization processes could contribute to an embrittlement.It is however unknown for how many cycles this instrument has been used.A functional test simulating 5 years of use was performed.The observed failure could not be reproduced.Based on the conducted investigations the root cause of the fracture could therefore not be determined conclusively.Nonetheless, in combination with our continuous effort to improve our products, design changes have been implemented to enhance the mechanical behaviour of this device.Smith and nephew will monitor this device for further similar issues.The returned device will be discarded.
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