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It was reported that during acl procedure, inside the patient, the biosure ha 8 mm x 30mm broke when screwed-in.All broken pieces were removed from the patient with the tweezers.The procedure was finished with a smith and nephew backup device.Surgical delay les than or equal to 30 minutes.Patient injuries were not reported.
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The reported device, used in treatment, was received for evaluation.There was a relationship found between the returned device and the reported incident.A visual inspection found the tip of the screw is broken.An analysis of the customer provided image found the screw with a broken tip.Based on the condition of the product material found during visual inspection it was determined that additional material testing was not required.A review of the device records showed there were no indications to suggest that the product did not meet manufacturing specification or would not be able to perform as intended.A complaint history review concluded this was a repeat issue.A review of risk management files found that the reported failure was documented appropriately.The instructions for use were reviewed and found to include conditions of off label use and technique specifics, as well as precautions and warnings related to the use of the device.A review of the raw material, found that the storage protocols, material specifications, and material tests were appropriately documented.The complaint was confirmed.Factors that could have contributed to the reported event include excessive force or torque, off-axis insertion, or improper preparation of the insertion site.No containment or corrective actions are recommended at this time.
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