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Intuitive surgical, inc.(isi) received the small grasping retractor instrument involved with this complaint and completed the device evaluation.Failure analysis (fa) confirmed and replicated the reported complaint.Fa found the instrument to have a broken pitch cable at the distal clevis hub.The broken cable segment that contains the crimp was missing from the clevis.The housing was removed from the back end, and no additional damage was found.The pitch cable breakage occurs when tensile load exceeds the ultimate strength of the material.The pitch cable construction is designed to optimize load and fatigue (cycling) characteristics.Variation in customer use conditions, procedure type, patient anatomy, product handling, instrument tip lengths, grip torque, and manufacturing tolerances are a few variables which can influence pitch cable failure.The root cause of the pitch cable breakage was determined to be a component failure and related to device design.A review of the site's complaint history does not show any additional complaints related to this product or event.A review of the instrument log for the product associated with this event shows that the small grasping retractor instrument was last used on (b)(6) 2021 on system sh1557.The instrument has a maximum of 10 uses.There was 1 more use remaining on the instrument.No image or video clip for the reported event was submitted for review.Based on the additional information obtained from failure analysis investigations, this complaint is being reported due to the following conclusion: this instrument is designed with two pitch cables, each with a crimp at the distal end.If a pitch cable breaks at the distal end, a cable segment and/or the crimp could fall into the patient.While there was no harm or injury to the patient, the reported failure mode could likely cause or contribute to an adverse event if it were to recur.
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It was reported that after a da vinci-assisted low anterior resection surgical procedure, the small grasping retractor instrument had disengaged cables.The procedure was completed with no reported injury.Intuitive surgical, inc.(isi) followed up with the initial reporter and obtained the following additional information: the small grasping retractor was inspected by the scrub tech prior to use.The cleaning or sterilization methods have not recently changed.There were no images/video available of the procedure.
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