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H6: investigation summary scope of issue: the scope of issue is only limited to facslyric 2l4c instrument us, part # 662875, serial # (b)(6).Problem statement: customer reported a complaint regarding carryover between samples.Manufacturing defect trend: there are 0 qns (quality notifications) related to the reported issue.Date range from (b)(6) 2020 to (b)(6) 2021.Complaint trend: there is only 1 complaint related to carryover issues for this part number within this date range; date range from (b)(6) 2020 to (b)(6) 2021.Manufacturing device history record (dhr) review: dhr part #662875 serial # (b)(6) , file # (b)(4) , was reviewed.The instrument met all the manufacturing specifications prior to release.Investigation result / analysis: the investigation was performed and based on the review of the complaint trend, defect trend, dhr, risk analysis and servicemax, the root cause of carryover was due to a worn sample line.The customer initially called regarding the issue of carryover issues from the tube racks and plates.During the phone consultation, the tsr (technical service representative) guided the customer through the procedure of replacing the sample line.No parts were requested for evaluation as the tubing is not returnable and old part was discarded.After the repair the customer reported that the instrument was functioning as expected.Although the unexpected results were from patient samples for clinical use, no patient was treated nor harmed from incorrect results.The results were captured prior to any diagnosis decision and was reported to bd as not expected.There was no delay in patient treatment due to any unexpected results.The safety risk is moderate, s3, and there was no impact to patient health or safety.Service max review: review of related work order #: 02094258, case # (b)(4).Install date: (b)(6) 2018.Defective part number: n/a.Work order notes: subject / reported: carryover issues.Problem description: carryover issues occurring with tube racks as well as well plates.Work performed: worked with customer over the phone to change sample line.Cause: issues with sample line.Solution: worked with customer over the phone to replace sample line for carryover issue.Issue resolved after sample line replacement.Did not go to site.Returned sample evaluation: a return sample was not requested because no parts were replaced.Risk analysis: risk management file part # 10000063058, rev.03/vers.X, bd facslyric system risk analysis was reviewed.No new hazards have been identified and the current mitigations are sufficient.Hazard(s) identified? yes.No.Tfs id: (b)(4).Id: libivd-ra-55 2.1.2.Reg status: ivd; ruo.Hazard: cross contamination of samples.Cause: cracked sample tubes or plate.Harmful effects: wrong results.Risk control: n/a req link (azure id): n/a.Implementation verification: n/a.Effectiveness verification: n/a.Probability: 1.Severity: 3.Risk index: 3.Residual risk evaluation: a.New hazards: none.Mitigation(s) sufficient yes.No.Root cause: based on the investigation results the root cause of the carryover between samples was due to a worn sample line.Conclusion: based on the investigation results the root cause of the carryover between samples was due to a worn sample line.The customer initially called regarding the carryover issues between sample tubes, and a tsr assisted the customer with the sample line replacement procedure.The customer was able to properly install the sample line and the instrument was functioning as expected.No one was harmed or injured, and no medical diagnosis was performed due to any incorrect results.The safety risk is moderate, s3, and there was no impact to patient health or safety.
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