MAUDE Adverse Event Report: CONMED UTICA ELEC,BLADE,STD,COINED,40; ELECTROSURGICAL, CUTTING & COAGULATION & ACCESSORIES

Model Number	138100
Medical Device Problem Code	Delivered as Unsterile Product (1421)
Health Effect - Clinical Code	No Clinical Signs, Symptoms or Conditions (4582)
Type of Reportable Event	Malfunction
Additional Manufacturer Narrative
Investigation of the customer's complaint of an insufficient heat seal leading to a breach in sterility has confirmed the reported issue.Conmed received five 138100 returned unopened in original packaging.The lot number of the devices ¿ 201909301 was verified via returned packaging.A visual inspection found open holes in the packaging of three devices.One device was encroaching into the seal, and the packaging of one was at an angle leaving a small gap in the corner.A functional inspection was then performed on 2 devices, and the device was dye leak tested per policy.The dye leak testing indicated a breach, an insufficient heat seals.The manufacturing documents from the device history record have been reviewed and found no abnormalities that would contribute to this issue.A two-year lot history review found this is the only complaint for this lot number and failure mode.A two-year review of complaint history revealed there has been a total of 82 complaints, regarding 417 devices, for this device family and failure mode.During this same time frame 1,928,540 devices have been manufactured and shipped worldwide.Should all the complaint devices have been found confirmed for this reported failure, the rate of failure would be 0.0002.The instructions for use (ifu) provides the user with information regarding proper care and use of this device.The ifu also advises the user that these devices should be inspected and tested before each use.This issue will continue to be monitored through the complaint system to assure patient safety.
Event or Problem Description
During incoming inspection, the distributor rejected this device, catalog # 138100, lot 201909301, for a possible breach of sterility due to an insufficient heatseal.There was no contact with any patient as this was found during incoming inspection in japan.The completion of the device evaluation confirmed an insufficient heatseal; therefore, this complaint meets the criteria for a reportable event.Due to the breach in sterility, this report is being raised as a malfunction with potential for injury upon reoccurrence.

• Brand Name: ELEC,BLADE,STD,COINED,40
• Common Device Name: ELECTROSURGICAL, CUTTING & COAGULATION & ACCESSORIES
• Manufacturer (Section D): CONMED UTICA; 525 french rd; utica NY 13502
• Manufacturer (Section G): CONMED UTICA; 525 french rd; utica NY 13502
• Manufacturer Contact: tracey weiselbenton ; conmed corporation; 11311 concept blvd; largo, FL 33773 ; 7273995557
• MDR Report Key: 12758907
• Report Number: 1320894-2021-00403
• Device Sequence Number: 3343296
• Product Code: GEI
• UDI-Device Identifier: 30653405003322
• UDI-Public: (01)30653405003322(17)240928(10)201909301
• Combination Product (Y/N): N
• Initial Reporter Country: JA
• PMA/510(K) Number: K943542
• Number of Events Summarized: 1
• Summary Report (Y/N): N
• Reporter Type: Manufacturer
• Report Source: Foreign,Distributor
• Initial Reporter Occupation: Non-Healthcare Professional
• Type of Report: Initial
• Report Date (Section B): 11/05/2021

1 Device was Involved in the Event

1 Patient was Involved in the Event

• Is this an Adverse Event Report?: No
• Is this a Product Problem Report?: Yes
• Device Expiration Date: 09/28/2024
• Device Model Number: 138100
• Device Catalogue Number: 138100
• Device Lot Number: 201909301
• Was Device Available for Evaluation?: Device Returned to Manufacturer
• Date Returned to Manufacturer: 10/07/2021
• Type of Report(Section G): Thirty-Day
• Initial Date Received by Manufacturer: 10/13/2021
• Initial Report FDA Received Date: 11/07/2021
• Was Device Evaluated by Manufacturer? (Y/N): Yes
• Date Device Manufactured: 09/30/2019
• Is the Device Labeled for Single Use? (Y/N): Yes
• Is This a Single-Use Device that was Reprocessed and Reused on a Patient? (Y/N): No
• Patient Sequence Number: 1
• Patient Sex: Unknown
• Patient Ethnicity: Non Hispanic