This device was thoroughly inspected and analyzed upon receipt at our quality assurance laboratory.The device was found to have no telemetry.The device case was removed to facilitate inspection of the internal components and further testing.The battery was removed from the device and replaced with an external power source.The current drain was measured and found to be normal.Detailed analysis of the battery identified an internal short, which was caused by a tear in the cathode insulating tube.The short caused an increase in power consumption, which resulted in the reported clinical observations.Investigation into this behavior determined that the cathode tab insulation within the battery could be partially damaged during manufacturing when the insulation tube was placed over the cathode tab.The damage did not initially result in a breach of the insulation, and as a result, subsequent manufacturing verification testing performed after the battery was fully assembled was normal.Over time, the damaged insulation can degrade and eventually result in a situation where the cathode tab comes into contact with the device case, creating a shorted condition.As part of continuous improvement efforts, a design enhancement was implemented in 2018 to change the dimensions of the cathode tab.This enhancement was intended to reduce the likelihood of insulation damage when the cathode tab insulator tube was placed over the cathode tab.This particular device was manufactured prior to the design change.
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