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Report claims as the end-user was in process of laying the seating back, it was reported the backrest detached from the seating allowing the end-user to fall back and strike their head on the ground resulting in a concussion.Inspection of the device was performed by service provider which indicated the hardware used to secure the backrest assembly to the hinges appear to have loosened over time and backed out.With the loss of hardware, the backrest lost the ability to maintain upright support and fell backwards.Photo evidence indicated the hardware (m6x14 and m6x30) bolts remain intact and free from damage which concluded the hardware having loosened as opposed to material failure.Service provider reports having re-installed the backrest with the existing hardware, operationally tested, and returned to the end-user.Service was completed by service provider and device returned to end-user prior to permobil representative being able to evaluate.Permobil will continue investigation in effort to determine possible root cause, and if any new information is received, a follow-up report will be submitted.The dhr was reviewed and the device was found to have met specification prior to distribution.
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In effort to determine if there was a deviation in manufacturing processes, assembly instructions provided to the supplier were reviewed, verified, and confirmed to include proper torque values, for the hardware, as per design specifications.It was, however noted, there weren't any measures in place to verify these torque specifications were performed during the assembly process.In effort to mitigate the potential for human error, the supplier included a secondary verification in the assembly process to ensure the hardware's were torqued according to specification.An inspection of finished backrest assemblies was conducted at the supplier and was confirmed all assembled product on hand were assembled correctly and securing hardware's were torqued according to design specifications.Although unconfirmed, it is permobil's contention the hardware on the backrest assembly, for this specific unit, was not properly torqued from the supplier.Permobil will continue to monitor for this reported failure mode through trend analysis.
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