|
Implanted date: device was not implanted, explanted date: device was not explanted, occupation: interventional radiology (ir) tech.The actual device has been returned for evaluation.The investigation is currently ongoing.A follow-up report will be submitted once the investigation is complete.A review of the manufacturing record and the product-release judgement record of the involved product/lot number combination confirmed there was no problem in them.A search of the complaint file found no other report with the involved product code/lot number combination from other facilities.(b)(4).
|
|
This report is being submitted as follow up no.1 to provide the completed investigation results.Visual inspection of the actual sample obtained that the peeling of outer layer and exposure of the core wire was observed at approx.835 mm from the distal end.Some of the flaws were observed near the area where the outer layer had peeled, extending approximately 35 mm.Magnifying inspection of the area where the outer layer had peeled obtained the following results: i) elongation of outer layer was observed; ii) the outer layer was in a torn-off shape; iii) flaws were observed on the surface of exposed core wire; iv) spiral flaws were observed on the outer layer near the area where the outer layer had peeled.Magnifying inspection of the reverse side of this area found that the outer layer was in a torn-off shape.Electron microscopic inspection found that the outer layer surface around the area where the outer layer had peeled was rough, and a rough surface was observed on the reverse side.Magnifying inspection of the other area found no flaw or other anomalies.Based on the condition of the actual sample, it was inferred that the torque force and push-pull force was applied while some object was in contact with the area in question.The effective length was measured and confirmed to meet the control standards.The outer diameter was measured at the normal section and confirmed to meet the control standards.A simulation test obtained the following results: based on the condition of the actual sample, it was inferred that the torque force and push-pull force was applied to the actual sample while some object was in contact with the area in question.Therefore, a simulation test was implemented by applying torque force and push-pull force to a guidewire sample while a concurrently used device (torque device) was not sufficiently fixed to the guidewire.Metal torque device and resin torque device were used in this simulation test.Metal torque device: visual inspection of the guidewire sample obtained the following results: i) peeling of outer layer and exposure of the core wire was; ii) some flaws were observed near the area where the outer layer had peeled.Magnifying inspection of the area where the outer layer had peeled obtained the following results: i) elongation of outer layer was observed; ii) the outer layer was in a torn-off shape; iii) flaws were observed on the surface of exposed core wire; iv) spiral flaws were observed on the outer layer near the area where the outer layer had peeled.Electron microscopic inspection found that the outer layer surface around the area where the outer layer had peeled was rough and some flaws were observed.Based on the above results, it was considered that the condition of the guidewire sample tested in combination with the metal torque device was similar to that of the actual sample.However, the peeling of the outer layer and the roughness of the surface near the area where the outer layer had peeled were larger in degree than the actual sample.These differences were considered to depend on the degree of adhesion between the outer layer of guidewire and the torque device, and on the ways of manipulation.Resin torque device: visual inspection of the guidewire sample found some flaws on the outer layer surface.Magnifying inspection of the guidewire sample found that the outer layer surface was rough.Electron microscopic inspection of the guidewire sample found some spiral flaws on the outer layer surface.Based on the above, the condition of the guidewire tested in combination with the resin torque device was different from that of the actual sample; therefore, the peeling of outer layer of the actual sample was not caused by this mechanism.From the investigation results, it was inferred that the peeling of outer layer and the exposure of core wire had occurred due to the application of torque force and push-pull force to the actual sample while some object was in contact with it.From the simulation test results, it was inferred that this might have occurred when torque force and push-pull force was applied to the actual sample while a metal torque device was not sufficiently fixed to it.In the manufacturing process, the quality of the products is assured through the thorough work and inspections, including 100% visual inspection to confirm that there is no exposure of core wire or other external anomalies.Nevertheless, in light of this complaint, we will once again ensure thoroughness in our operations and inspections.The following cautions/warnings are indicated in the instructions for use (ifu) of this product: "use the enclosed radifocus torque device to handle the guide wire m.Do not use a metal torque device with the guide wire m.Use of a metal torque device may result in damage to the wire." "do not slip a tightened up torque device or y-connector over the wire, as this may result in damage to the wire.".
|