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This report has been identified as b.Braun internal report number (b)(4).Summary of root cause analysis: received 1pc unused sample of introcan fep 24gx3/4", 0,7x19mm in opened packaging and 1 used part of capillary without the capillary hub and cannula hub.The samples were taken for investigation and observed the capillary part was tear off with length of approximately 13mm and exhibits a "v" cut shape.No tear off or any others abnormality on the 1pc unused sample.Manufacturing process was reviewed and there is detection for short length capillary at both cal and ecm machine vision system.The station is highlighted in below process flow.Simulation 1: a simulation was conducted by cutting a capillary to a shorter length and passed it through catheter present check station.The sensor detected error and cannot proceed to run.Simulation 2: simulation 2 was conducted by cutting a capillary to a shorter length and passed it through catheter leakage test station.The sensor detected error and the simulation sample will be rejected at reject station.Simulation 3: simulation 3 was conducted by cutting a capillary to a shorter length and test at both cal and ecm machine vision system.The sample was able to be detected and was rejected.Simulation 4: another simulation was conducted by purposely try to break off the capillary under different scenarios.Scenario 1 - pierce by cannula.A simulation was conducted by piercing the capillary with cannula and pull off the capillary apart and compare the defect created with the complaint sample.The simulation sample exhibits a "v" shape cut at the capillary broken area because of being cut by the cannula bevel like the complaint sample.Comparison of complaint sample vs simulation sample.Scenario 2 - cut by scissors.A good sample capillary was cut by scissors and take the sample for inspection.The cut area showing a clean cut of the capillary.The defect created was not like the complaint sample.Scenario 3 - clamp by vein clamp.A good sample capillary was clamped by vein clamp and break the capillary apart.The sample was taken for inspection and the capillary broken area was in uneven shape, the capillary was folded, and it was stretched.The defect created was not like the complaint sample.Conclusion: the in-line test equipment is subject of a frequent calibration and a regular verification related to its proper function.Herewith potential malfunctions of the systems would be detected in-time and would be mitigated.Beside the automated 100% in-line test equipment, independent in-process quality controls and final controls on a random sample basis will be conducted by different teams on a regular basis within the production process.Herewith a systematic product defect would be detected.Tear off capillary most likely not appear to be attributed by manufacturing process as the defect is able to be detected and reject by the in-line vision system.Damages induced after assembly process is not possible since the catheter had been protected with protective cap.Based on the investigation above, this defect is believed to be caused by reinserting the cannula into capillary which lead to the capillary being pierced and later got tear off during withdrawal.As communicated in ifu, warning section stated that: · after withdrawal, do not reintroduce the steel needle into the catheter, as the latter may be cut off, leading to catheter embolism.Cause: defect due to wrong handling (referring to application error or off-label use).Justification: not confirmed.Note: this report is being filed for an item number that is not sold in the united states, however similar items are sold in the united states by b.Braun medical, inc.
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