MAUDE Adverse Event Report: SISTEMAS MEDICOS ALARIS, S.A. DE C.V. BD ALARIS SMARTSITE DUAL-PORT EXTENSION SET; INTRAVASCULAR ADMINISTRATION SET

Catalog Number 30207E

Device Problem Failure to Prime (1492)

Patient Problem No Clinical Signs, Symptoms or Conditions (4582)

Event Date 11/04/2022

Event Type  malfunction  

Manufacturer Narrative

Medical device lot #: lot was reported; however, this is not a lot # h37030207e19 manufactured for the reported catalog #.Device expiration date: unknown.Device manufacture date: unknown.A device evaluation is anticipated but has not yet begun.Upon completion of the investigation, a supplemental report will be filed.

Event Description

It was reported that the bd alaris smartsite dual-port extension set was unable to prime.The following information was provided by the initial reporter: dual port extension port was unable to prime due to anti-reflux valve not working.

Event Description

It was reported that the bd alaris smartsite dual-port extension set was unable to prime.The following information was provided by the initial reporter: dual port extension port was unable to prime due to anti-reflux valve not working.

Manufacturer Narrative

The following fields were updated due to additional information: d4: medical device lot #: 22039018.D4: medical device expiration date: 03-mar-2025.H4: device manufacture date: 03-mar-2022.D10: device available for eval yes.D10: returned to manufacturer on: 17-nov-2022.H6: investigation summary one 30207e sample from lot 22039018 was received in opened packaging for investigation; residual fluid was present in the device.The feedback provided by the customer suggests a complete occlusion was detected at the back check valve (bcv) during attempts to prime the infusion set.Functional testing was performed by connecting the returned sample to a 50ml bd plastipak syringe from stock and attempting to flush with fluid; a complete occlusion was detected at the bcv, confirming the customer's experience.No occlusions or flow restrictions were detected from the line without the back check valve.The bcv was then disassembled from the infusion set and a close inspection of the component performed; some excess material was identified at the inlet port of the bcv component.The details of this feedback were forwarded to the manufacturing site as well as to the supplier of the bcv component for investigation.They confirmed that during injection moulding of the bcv an excess of material is likely to have formed within the lumen of the inlet port, which resulted in an occlusion of the component.A definitive root cause for this excess material was not identified during the investigation, however a supplier corrective action request has been raised in order for the supplier to further investigate the root cause of this defect.A review of the production records for lot 22039018 did not identify any in-process testing failures or quality deviations which may have caused or contributed to reports of this nature.

• Brand Name: BD ALARIS SMARTSITE DUAL-PORT EXTENSION SET
• Type of Device: INTRAVASCULAR ADMINISTRATION SET
• Manufacturer (Section D): SISTEMAS MEDICOS ALARIS, S.A. DE C.V.; blvd. insurgentes no. 20351; parque industrial el florido; tijuana
• Manufacturer (Section G): SISTEMAS MEDICOS ALARIS, S.A. DE C.V.; blvd. insurgentes no. 20351; parque industrial el florido; tijuana
• Manufacturer Contact: phillip emmert ; 9450 south state street; sandy, UT 84070 ; 8015296192
• MDR Report Key: 15893786
• MDR Text Key: 307880671
• Report Number: 9616066-2022-01817
• Device Sequence Number: 1
• Product Code: FPA
• UDI-Device Identifier: 07613203011495
• UDI-Public: 07613203011495
• Combination Product (y/n): N
• Reporter Country Code: AS
• PMA/PMN Number: K960280
• Number of Events Reported: 1
• Summary Report (Y/N): N
• Report Source: Manufacturer
• Source Type: Other,Foreign,User Facility
• Reporter Occupation: Other Health Care Professional
• Type of Report: Initial,Followup
• Report Date: 02/06/2023

1 Device was Involved in the Event

1 Patient was Involved in the Event

• Date FDA Received: 12/01/2022
• Is this an Adverse Event Report?: No
• Is this a Product Problem Report?: Yes
• Device Operator: Other
• Device Catalogue Number: 30207E
• Device Lot Number: 22039018
• Was Device Available for Evaluation?: Device Returned to Manufacturer
• Is the Reporter a Health Professional?: Yes
• Date Manufacturer Received: 02/06/2023
• Was Device Evaluated by Manufacturer?: Yes
• Date Device Manufactured: 03/03/2022
• Is the Device Single Use?: Yes
• Is This a Reprocessed and Reused Single-Use Device?: No
• Type of Device Usage: Initial
• Patient Sequence Number: 1