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SMITH & NEPHEW, INC. ANCHOR REMOVAL TOOL; PROSTHESIS, KNEE, FEMOROTIBIAL, SEMI-CONSTRAINED, UNICOMPARTMENTAL/UNICONDYLAR,
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| Catalog Number |
1-50085-000 |
| Medical Device Problem Code |
Positioning Problem (3009)
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| Health Effect - Clinical Codes |
Unspecified Tissue Injury (4559); No Clinical Signs, Symptoms or Conditions (4582)
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| Date of Event |
02/13/2023
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Type of Reportable Event
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Serious Injury
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Additional Manufacturer Narrative
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Internal complaint reference: (b)(4).
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Event or Problem Description
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It was reported that, during a revision surgery due to chronic pain, the physician had trouble engaging the anchor removal tool into the anchor.He used the cutter and chisel a couple of times through the alignment tool and a small osteotome to make a bigger window for the removal tool to go into but it did not work.Finally, he use a bone tamp to knock the implants loose.The procedure was performed, without any delay, using a competitors tka system in exchange.Patient was not harmed as consequence of this problem.
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Additional Manufacturer Narrative
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The device was not returned for evaluation; therefore, a device analysis could not be performed.The clinical/medical investigation concluded that, per complaint details, during a revision, the surgeon had trouble engaging the anchor removal tool into the anchor.Reportedly, the cutter and chisel were used a couple of times through the alignment tool with a small osteotome in attempt to make a bigger window for the removal tool to go into, even using a ¿mallet to try to grab the anchor even better¿ without success.It was communicated ¿the osteotome and bone tamp were a last resort to knock the tibia component free¿ and it was noted ¿all their efforts (for 20-25 minutes) to open up the anchor window, so the hook could grab onto it was nowhere close to being cleared out¿.Correspondence confirmed no bone cement was used; however, it is unknown if bone slurry was used on the porous surfaces of the tibial implant as the primary surgery occurred ¿before (b)(6) 2022¿.It is unknown how much bone was removed by knocking the implants loose; however, the photos of the explanted tibial baseplate show the anchor remains attached with bone/tissue present.Definitive contributing clinical factors could not be concluded based on the information provided.The patient impact beyond the reported surgical delay due to inability to engage the anchor removal tool could not be determined.The patient was reportedly not harmed due to the event and the procedure concluded with conversion to a competitor.No further medical assessment could be rendered at this time.Device batch number was not provided, thus, an evaluation of the manufacturing records could not be performed.A review of complaint history of the previous 12 months revealed similar events for the listed device, this failure mode will be monitored for future complaints for any necessary corrective actions.A review of the instrument cleaning and sterilization instructions revealed that validating and monitoring regularly all equipment and processes used is indicated.The staff and personnel within the reprocessing facility need to be adequately trained to perform the procedure correctly.All instruments should be inspected prior to use or sterilization for indications of excessive wear or improper function.A review of the risk management file revealed this failure mode was previously identified.The anticipated risk level is still adequate.A historical review concluded that there are no prior actions related to this product and event.At this time, we have no reason to suspect that the product failed to meet any specifications at the time of manufacture.This device is a reusable instrument that can be exposed to numerous surgeries.Damage from prolonged use, misuse or rough handling are likely potential factors that could contribute to the reported event.We recommend that all reusable instruments be routinely inspected for wear and damage and replaced as necessary.Based on this investigation, the need for corrective action is not indicated.Should the device or additional information be received, the complaint will be reopened.No further investigation is warranted for this complaint; however, we will continue to monitor for future complaints and investigate as necessary.We consider this investigation closed.
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