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As reported by a field clinical specialist (fcs), during a transcarotid tavr procedure with a 23mm sapien 3 ultra valve in the aortic position, the 23mm certitude delivery system balloon ruptured while fully inflated at the end of valve deployment.The patient had 270 degree calcium in the sino-tubular junction (stj) where the balloon ruptured.There was no extra volume added to the balloon prior to inflation.There was difficulty retrieving the delivery system due to the balloon rupture and there was an injury to the carotid artery that was repaired with a patch.There was no other injury involved and patient did fine after.Per the fcs, the initial reporter did not allege the edwards devices were deficient in some way.The device will not be returned for further evaluation.Photos were provided.
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A supplemental mdr is being submitted for additional information from a product investigation.The following section of this report has been updated: b4, g3, g6, h2, and h6.The complaints for ''general risks - failure - balloon burst,'' ''withdraw catheter through vasculature/sheath - difficulty or inability to withdraw system through sheath,'' and ''general risks - system components separate during use - balloon'' were confirmed by the imagery provided.As the device was not returned, engineering was unable to perform any visual inspection, functional testing, or dimensional analysis.Therefore, the presence of a manufacturing non-conformance was unable to be determined.However, review of the dhr did not provide any indication that a manufacturing non-conformance would have contributed to the complaint event.A review of ifu/training materials revealed no deficiencies.A review of edwards lifesciences risk management documentation was performed for this case.No evidence of product non-conformances or labeling/ifu inadequacies were identified in the evaluation.An existing technical summary has been documented for root cause analysis on balloon bursts in a calcified landing zone.The technical summary provides a rationale as to why it is unlikely that a product defect or manufacturing non-conformance contributed to this type of event, including factors on why deployment of balloons on thv delivery systems are subject to increased risk of burst in a calcified landing zone.Per complaint description, ''delivery system balloon ruptured while fully inflated at the end of valve deployment.The patient had 270 degrees calcium in the stj where the balloon ruptured.'' while the balloons are sufficiently designed and tested to ensure the burst pressure is at or above the rated burst pressure, calcified nodules can compromise the structure of the balloon wall via following mechanisms such as puncture, local overstretching, open cell impingement, or stress concentration.As the balloon was burst, the altered balloon profile can be more susceptible to catch on the distal end of sheath tip which would have then led to the experienced retrieval difficulty.It is possible that additional pull force/excessive device manipulation could have been applied to overcome the withdrawal difficulty which then led to the reported separation.In addition, the technical summary outlines the extensive manufacturing mitigations in place to prevent this type of malfunction (visual and dimensional inspections, leak testing, and functional balloon burst testing that occurs with every manufactured lot).These inspections and testing further support that it is unlikely that a defect present in manufacturing contributed to the complaint.The technical summary also outlines the instructions for valve deployment.It should be noted that these mitigations are still in place.Review of available information suggests that patient factors (calcification) contributed to the balloon burst while procedural factors (withdrawal of burst balloon, excessive manipulation) contributed to the withdrawal difficulty and separation.The ifu and training manuals have been reviewed and no inadequacies have been identified with regards to warnings, contraindications, and the directions/conditions for the successful use of the device.Complaint histories for all reported events are reviewed against trending control limits on a monthly basis, and any excursions above the control limits are assessed and documented as part of this monthly review.Therefore, no corrective or preventative actions nor product risk assessment (pra) is required.
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A supplemental mdr is being submitted for additional information provided by the field clinical specialist and through a voluntary medwatch.The following sections of this report have been updated: b.4, b.5, e.4 (this report is related to mdr report number (b)(4)), g.3, g.6, h.2 and h6.Device code (1261 added).The investigation is ongoing.
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