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Intuitive surgical, inc.(isi) did receive a da vinci product to perform failure analysis.The permanent cautery spatula instrument was analyzed and found to have a broken distal pitch cable at the distal end.The broken cable segment that contains the crimp was still installed in the clevis.Common causes of the failure mode are attributed to component failure.Cable breakage, whether partial or full, may be attributed to reduction in ultimate strength of the material, which may be the result of damage to the cable through external collisions, during use or during reprocessing.Further analysis found that the instrument had a derailed grip cable at the distal end.Common causes of the failure mode are attributed to a component failure.Derailed cables are attributed to a loss of cable tension.A cracked clamping pulley and/or input shaft can cause the cable to become dislodged at the proximal end.When the clamping pulley and/or input shaft is cracked, the cable can dislodge as the input could "slip" with respect to its internal shaft causing the loss of cable tension.A cracked lamping pulley and/or input shaft can be caused by improper cleaning or sterilization techniques used during reprocessing.A dislodged cable at the proximal end can then result in the cable becoming derailed or loose a the distal end, which may lead to non-intuitive motion.When pitch cable breakage occurs, the instrument is immediately inoperable due to loss of functionality.The instrument has tungsten drive cables to transmit motion from the input discs in the housing, through the main shaft, and to the distal instrument tip.These cables are exposed at the instrument tip and control movements at the wrist.
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