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Blank fields on this form indicate the information is unknown, unchanged, or unavailable.Summary of event: as reported by the distributor, foreign matter was found in the packaging of three roadrunner the firm lt hydrophilic wire guides.There was no patient involvement.Investigation evaluation: reviews of the complaint history, device history record, instructions for use (ifu), manufacturing instructions, and quality control procedures were conducted during the investigation.A visual inspection of the unused complaint devices was also conducted.Three unused complaint devices were returned to cook for investigation.Foreign matter was not found inside the sealed pouches.The pouches were opened; however, foreign matter was still not found.A document-based investigation evaluation was performed.A review of the device history record found one relevant non-conformance for one device on the lot.A review of complaint history found no additional relevant complaints for this lot number.The product ifu states ¿supplied sterilized by ethylene oxide gas in peel-open packages.Intended for one-time use.Sterile if package is unopened and undamaged.Do not use the product if there is doubt as to whether the product is sterile.Store in a dark, dry, cool place.Avoid extended exposure to light.Upon removal from package, inspect the product to ensure no damage has occurred.¿ a review of the device master record (dmr) concluded that sufficient inspection activities are in place to identify this failure mode prior to distribution.The information provided upon review of the dmr, dhr, ifu, and investigation of the returned devices suggests that there is evidence the devices were manufactured out of specification.Although foreign matter was not found during evaluation of the returned devices, it is possible that the foreign matter fell off the packages during shipment or out of the packages when the pouches was opened at cook.Although one relevant non-conformance was noted on the lot, all non-conforming product was re-worked, there are 100% inspections in place to capture this non-conformance, adequate inspection activities have been established, there is objective evidence that the dhr was fully executed, and no other lot-related complaints have been received from the field.Therefore, it was concluded that there is no evidence that additional non-conforming product exists in house or in the field.Based on the information provided and the results of the investigation, cook has concluded that a manufacturing and quality control deficiency contributed to this event.The risk analysis for this failure mode was reviewed and no additional escalation was required.The appropriate personnel have been notified and cook will continue to monitor for similar events.This report is required by the fda under 21 cfr part 803 and is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement contained herein is intended to be an admission that any cook device is defective or malfunctioned, that a death or serious injury occurred, nor that any cook device caused, contributed to, or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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