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The customer reported two shattered cryomacs 500 bags found upon opening the cassettes.The bags were of the same lot frozen at 2 instances and stored on different shelves.Other bags in these shelves were unaffected.The customer provided a filled in questionaire, pictures and additional information.According to the questionnaire the following investigation and statements could be made: · the events were observed on removal from tank.· the customer did use a metal cassette for freezing and for storage.· a controlled rate freezer was used.· an overwrap bag was not used.· the filling volume per bag is 100 ml (55 - 100 ml are recommended).· the freezing bags were stored in the vapor phase of ln2.According to the pictures the issue can be confirmed.The bags were shattered, several cracks can be seen moving in different directions over the entire bags.For both bags it looks like air was enclosed in the frozen material at the edge of the bag.According to the additional information of the customer the bags were prepared for shipping and bags were removed from ln2 storage and kept inside the cassettes on dry ice for about 20 minutes before opening the cassettes.For the cryomacs freezing bag 500 batch 7220100102, with regard to the complaint, no deviation concerning the manufacturing process occurred.No anomalies occurred during the process.The complaint rate for this failure for this lot is below (b)(4)%.The issue is likely caused by physical stress, e.G.Mechanical impact in combination with an improper user handling during the freezing procedure.Deviations from the recommended freezing procedure likely caused the breakage.According to the pictures it is likely that air was trapped inside the frozen material.This does not necessarily lead to a crack, but air should absolutely be avoided in the welded cryomacs freezing bag as it will expand after the freezing process and increases the risk of bag breakage.According to the questionnaire no overwrap bag was used.Edges of the bags may have slightly been pinched in the metal cassette or the metal cassette in which the frozen bag was stored was roughly moved after freezing what could have lead to the cracks.With regard to the additional information of the customer the bags were prepared for shipping and bags were removed from ln2 storage and kept inside the cassettes on dry ice for about 20 minutes before opening the cassettes.Temporary storage on dry ice and transport must be validated by the customer.This is not part of the validated protocol.The cryomacs freezing bags are very sensitive when frozen and it is strongly recommended to freeze the cryomacs freezing bags according to the recommended freezing procedure.
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