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An end user reported an issue with an xcela, 8f single plastic port filled non-valved.During chemotherapy treatment, the port was infiltrated and leaked within the patient.The patient had a port removal procedure scheduled for (b)(6) 2024.Despite multiple good faith efforts to obtain additional details, no further information has been received.
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The customer's reported complaint description of port leaked was confirmed.See root cause section below for summary and attached memo with engineer evaluation.Device history record review of the packaging/assembly/component lots revealed no quality related issues or manufacturing deficiencies at the time of manufacture.Engineer evaluation: leak testing: the port failed both heise air leak test and fluid leak using a 20 cc control syringe and water.See engineer investigation memo attached pictures.When the catheter was attached (by the end user) it appears that it "bunched" up and slightly twisted.As received the catheter and lock were not fully assembled, large gap.Visual inspection/dimensions taken: the catheter measures in specification for id and od.The catheter tubing appears assembled bunched up and twisted, as mentioned above.This port device is sold with catheter tubing/lock and port housing detached; the end user makes the final connection during the port placement procedure.Root cause: the customer's reported complaint description of leak was observed/confirmed.The end user may have had some handling issues as the port is not fully assembled.The lock is not fully installed on the stem as received.Leak is likely due to assembly of upper housing/septum to the lower housing due to flash/fm in the seal area; this is not an unusual failure mode of this process.The root cause of the crack in the upper housing is unknown but not the root cause of the leak.Review of job traveler showed there were scrapped units at the 100% leak test step.The likely root cause for customer event is leaking port that was not segregated correctly at 100% leak test step.A review of 100% leak test procedure and work-station showed everything to be in order and no recommendations/updates are required.This is the only reported complaint of this failure mode for the xcela port plus product family in the past 15 months, as such, this is deemed to be an isolated incident.Labeling review: the dfu (14600410-01) contains the following precautions: precautions · carefully read and follow all instructions prior to use.· only licensed health care practitioners should insert, manipulate, and remove these devices.Intended use/ indications for use the bioflo port with endexo technology, bioflo dual port with endexo technology and the bioflo port with endexo and pasv valve technology are indicated for patients who require long-term access to the central venous system for administration of fluids including but not limited to hydration fluids, chemotherapy, analgesics, nutritional therapy and blood products.The device is also indicated for blood specimen withdrawal.Adverse events drug extravasation hematoma implantation site necrosis or infection catheter occlusion, malposition, dislodgment, fragmentation, migration, disconnection or rupture catheter occlusion or breakage caused by pinching between clavicle and first rib catheter to port connection: note: to ensure proper assembly of port and snaplock connector, a minimal gap (less than 0.5 mm) is expected.Precaution: prior to advancing the snap lock connector, ensure that the catheter is properly positioned.A catheter not advanced to the proper region may not seat securely and lead to dislodgement and extravasation.The catheter must be straight with no sign of kinking.A slight pull on the catheter is sufficient to straighten it.Advancing the snap lock over a kinked catheter may damage the catheter.Maintenance to help prevent clot formation and catheter blockage, the bioflo port should be filled with sterile heparinized saline after each use.Bioflo ports with the pasv valve may be flushed and locked with either normal saline or heparinized saline per institutional protocol.If the port remains unused for long periods of time, the lock should be changed at least once every four weeks.Precaution: · carefully follow the catheter to port connection technique provided in the dfu to ensure proper device connection and to avoid catheter damage.· assure tight connection between port body and catheter.· after implantation or any treatment via the port, the system should be flushed with normal saline for injection per institutional protocol.A review of the angiodynamics complaint system noted no adverse trends for this complaint type and product family.This type of complaint will continue to be monitored for trends.Reference (b)(4).
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