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Incident description: attempted to deploy dura clip during egd (esophagogastroduodenoscopy) and clip was jammed and would not deploy.Deployment device removed from patient and scope with clip still attached.Investigation.On august 23, 2024, micro tech has communicated with customers to determine if there are any other clinical usage information.As of september 11, 2024, no response has been received.Meanwhile, micro-tech will conduct an internal investigation and analysis.Based on the customer's description and historical complaints, we confirm that there is a phenomenon of external tube separation but internal connection in the soft tissue clip.In response to this phenomenon, we conduct the following analysis based on history: structural design: the product consists of clip components, spring tubes, and handles.Analysis: the working principle of the clip is as follows: the effective length of the clip enters the endoscope cavity, and the clip component comes into contact with the mucosal tissue.The spring tube and the clip component are mechanically connected, and the slide block transmits force to the clip to achieve opening and closing.The repeated opening and closing performance is achieved through the slide groove of the clip.By utilizing the self-locking structure of the clip itself, the clip is closed and separated from the outer tube, thereby completing the release of the clip.Production process: we have investigated all processes related to the clip components during the production process and evaluated them based on the failure modes in pfmea.This incident was caused by the separation of the clip pedal from the outer tube component but still connected to the inner core.In pfmea, we need to inspect the clip hook for deformation, shortening, and other phenomena after installing the clip pedal to address this process risk; assemble qualified products for process inspection, and process inspectors need to inspect whether the grip hook of the product is stuck in the clip pedal; before packaging, the packaging personnel need to check the repeated opening and closing performance of the product, and after passing the inspection, put on a protective cover for packaging.Instructions for use: the operation method in the ifu is that "when satisfied with clip position, close the clip component against the tissue by pulling back the slider until tactile resistance is felt in the handle.Clip position may now be assessed prior to deployment.Lf clip is not in desired position, clip may be re-opened and repositioned.Note: do not continue to pull back the slider further beyond the tactile resistance until you areready to deploy the clip, otherwise you may not be able to re-open the clip.Lf, you hear or feel a click, the clip cannot be re-opened.To deploy the clip, continue pulling back the slider beyond the tactile resistance point.You will hear an audible snap as clip component detaches" operating environment: this device needs to be used in conjunction with an endoscope.Before inserting the endoscope, ensure that the field of view is clear.If the distal end of the inserted part of the instrument cannot be seen through the endoscopic field of view, please do not use the instrument.When inserting instruments into an endoscope, the field of view is unclear, which may cause patient damage such as perforation, bleeding, or mucosal injury, and may also damage the endoscope and/or instruments.Analysis: the supporting equipment involved in the use of the clip is an endoscope.When inserting the clip into the endoscope, it is necessary to ensure that the clip enters in a closed state.After complaining, we analyzed that the clip can smoothly pass through the endoscope and reach the desired position to clamp the tissue.After clamping the tissue, the subsequent release action was completed due to the failure to continue pulling the handle.Therefore, we can confirm that the use environment will not cause such incidents in the clip.Storage and transportation: we have clear requirements for the storage and transportation of clip products: storage: the product should be stored in a clean, well ventilated, and non corrosive gas environment.Transportation: the product should be protected from heavy pressure, direct sunlight, and rain during transportation, or as specified in the purchase contract.Analysis: the clip underwent detailed validity period verification and transportation confirmation during the design and development phase, confirming that the clip is safe and effective within its validity period.Clip also conducted transportation confirmation, confirming that the packaging method can meet the protection requirements of the product, and more detailed storage and transportation conditions are also described in the instruction manual.Therefore, we confirm that the storage and transportation method will not cause such adverse effects on clips, resulting in such incidents.Root cause: based on historicalcomplaints analysis, the possible reason is that after the clip was forced to close, it wanted to be pushed open again, resulting in the separation of the outer tube and the connection of the inner core.At this point, in order to complete the first separation point in the release action and the closing self-locking action, if the handle is pushed forward further, the clip cannot be opened.The safe operation at this time is to continue pulling the handle back to complete the subsequent release action, and the clip can still be released normally.According to the above analysis, there was the phenomenon that the clip was separated from the catheter during the operation, and the inner core was still connected with the clip.We suggeest that the operator can follow the ifu to avoid this isssue happenning.In view of this phenomenon, continue pulling back the handle, complete the subsequent release action, and the clip could still be released normally.
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